Conical Twin Screw And Barrel Conical Tandem Screw System With Air Cooling And Water Cooling Barrel Cooling System Ensuring Material Flow

Product Description:

The Conical Twin Screw and Barrel product represents an advanced solution in the field of polymer processing and extrusion technology. This product is specifically designed with a conical twin screw assembly that ensures superior performance, efficiency, and durability in various industrial applications. Featuring a unique screw configuration with a variable pitch, the twin-conical screw assembly optimizes material flow and mixing, providing enhanced control over the processing parameters.

One of the standout features of this product is its exceptional barrel and screw combination. The barrel surface roughness is meticulously maintained at Ra 0.4μm, which significantly reduces friction and wear during operation. This ultra-smooth surface finish enhances the lifespan of the barrel and screw components while ensuring consistent and reliable output quality. The precision in surface roughness also contributes to better thermal conductivity and improved material handling characteristics.

The structural design of the conical twin screw and barrel assembly is engineered to deliver high precision and durability. The conical shape of the screws allows for efficient material conveyance and mixing, which is particularly beneficial for processing complex polymers or materials with varying viscosity. The barrel straightness is controlled to an impressive tolerance of 0.015mm per meter, ensuring excellent alignment between the screw and barrel. This tight tolerance minimizes mechanical stress and vibration, leading to smoother operation and reduced maintenance requirements.

Another critical attribute of this product is the screw nitriding depth, which ranges from 0.5mm to 0.8mm. Nitriding is a surface hardening process that enhances the wear resistance and fatigue strength of the screw. This treatment extends the service life of the twin-conical screw assembly, allowing it to withstand the harsh conditions of continuous industrial use. The nitrided surface also prevents corrosion and reduces the likelihood of material sticking, further improving process efficiency.

The twin-conical screw assembly, combined with the precisely engineered barrel, offers unparalleled synergy in performance. This barrel and screw combination is ideal for various extrusion and compounding processes, where the quality of mixing, temperature control, and mechanical stability are paramount. Users benefit from reduced downtime, lower maintenance costs, and enhanced product consistency, making this assembly a valuable investment for manufacturers seeking to elevate their production capabilities.

In summary, the Conical Twin Screw and Barrel product is a high-precision, robust, and efficient solution tailored for demanding industrial applications. Its conical twin screw assembly with variable pitch, ultra-smooth barrel surface roughness of Ra 0.4μm, exceptional barrel straightness of 0.015mm/m, and nitrided screw depth of 0.5mm to 0.8mm create a perfect harmony of strength, durability, and performance. This product not only meets but exceeds industry standards, providing users with reliable and consistent results in polymer processing and extrusion operations.

Technical Parameters:

Applications:

The Jialong Twin-Conical Screw Assembly, model number 53/128, is a high-precision product designed for various industrial applications that demand reliability and superior performance. Manufactured in China and certified with ISO9001, this product guarantees quality and consistency, making it an excellent choice for businesses looking to enhance their production processes. With a minimum order quantity of just 1 set and a competitive price of USD $2500 per set, it is accessible for both small and large-scale operations.

This Twin-Conical Screw Assembly is specifically engineered with an alloy steel screw material, ensuring excellent durability and resistance to wear. The Barrel and Screw Combination features a barrel surface treated with chrome plating, which significantly improves corrosion resistance and extends the overall lifespan of the product. The barrel maintains an exceptional straightness of 0.015mm/m and a surface roughness of Ra 0.4μm, guaranteeing smooth operation and minimal friction during use. The product diameter ranges from 20 to 200mm, making it adaptable to various machinery sizes and configurations.

Typical application occasions for the Jialong Twin-Conical Screw Assembly include plastic extrusion, compounding, and mixing processes in industries such as automotive, packaging, electronics, and consumer goods manufacturing. Its precise design is ideal for scenarios requiring consistent material flow and homogenization, making it perfect for both continuous and batch production lines. The product’s efficient barrel and screw combination ensures optimal melting, blending, and conveying of materials, which is critical in high-performance extrusion and molding equipment.

In addition to manufacturing plants, the Twin-Conical Screw Assembly is often utilized in research and development settings where material testing and process optimization are essential. The product’s robust construction and tight manufacturing tolerances allow it to perform reliably under demanding conditions, including high temperature and pressure environments. The wooden package ensures the product is well-protected during shipping, with delivery time ranging from 1 to 35 workdays depending on order specifics. Payment terms are flexible with T/T accepted, facilitating smooth transactions.

Overall, the Jialong Twin-Conical Screw Assembly is a versatile and dependable solution for industries that require precision-engineered components for extrusion and compounding machinery. Its combination of advanced material, surface treatment, and precise manufacturing makes it suitable for a wide range of application scenarios, ensuring enhanced productivity and product quality.

Customization:

Introducing the Jialong Conical Twin Screw and Barrel product, model number 53/128, manufactured in China with ISO9001 certification. This Conical Tandem Screw System offers exceptional performance and durability, ideal for various industrial applications.

Our customization services include a precise Barrel and Screw Combination with a screw nitriding depth ranging from 0.5mm to 0.8mm, ensuring enhanced wear resistance and longevity. The barrel features chrome plating with a surface roughness of Ra 0.4μm and an outstanding straightness tolerance of 0.015mm/m for optimal operation.

The barrel cooling system can be customized to either air cooling or water cooling according to your specific requirements, providing efficient temperature control during processing. Each set is carefully packaged in a wooden package to ensure safe delivery.

We accept a minimum order quantity of 1 set at a price of USD $2500 per set. Delivery time ranges from 1 to 35 work days, with payment terms via T/T for your convenience.

Choose Jialong’s Conical Tandem Screw System for reliable quality and customizable solutions tailored to your production needs.

Support and Services:

Our Conical Twin Screw and Barrel products are designed to deliver exceptional performance and reliability in various industrial applications. To ensure optimal operation and longevity of your equipment, we provide comprehensive technical support and services tailored to your specific needs.

Our technical support team is committed to assisting you with installation guidance, troubleshooting, maintenance procedures, and performance optimization. We offer detailed documentation and expert advice to help you maximize the efficiency of your Conical Twin Screw and Barrel systems.

In addition to support, we provide a range of services including custom engineering solutions, preventive maintenance programs, and spare parts supply. Our skilled technicians are available to conduct on-site inspections and repairs, ensuring minimal downtime and sustained productivity.

We also offer training sessions for your operational staff to enhance their understanding of the equipment and promote safe, efficient handling. Our goal is to partner with you in achieving the highest standards of quality and performance with your Conical Twin Screw and Barrel installations.

Packing and Shipping:

Each Conical Twin Screw and Barrel product is carefully packaged to ensure maximum protection during transit. The components are securely wrapped in anti-corrosion materials and cushioned with foam padding inside a sturdy wooden crate to prevent any damage.

The packaging is designed to withstand rough handling and environmental factors, ensuring the product arrives in perfect condition.

For shipping, we offer multiple options including sea freight, air freight, and express courier services. All shipments are tracked and insured for added security.

Upon delivery, a thorough inspection is recommended to verify the integrity of the product and packaging.