SKD61 Material Parallel Twin Screw and Barrel with 4 Cooling Zones and 0.5-0.8mm Nitriding Depth for Heavy Duty Extrusion

Product Description:

The Parallel Twin Screw and Barrel is an advanced engineering component designed to meet the demanding requirements of modern injection molding and extrusion processes. This product features a meticulously crafted twin parallel screw and barrel set that offers exceptional performance, durability, and customization options. Ideal for applications requiring precision and efficiency, the Parallel Twin Screw and Barrel is engineered to optimize material processing and ensure consistent output quality.

A key feature of this product is its dual parallel screws and barrels configuration, which significantly enhances the mixing and conveying capabilities of the system. The twin parallel injection screws and barrels work in harmony to provide superior material homogeneity, improved shear control, and enhanced thermal stability. This configuration allows for efficient processing of a wide range of polymers, making it highly versatile for various industrial applications.

The barrel length of the Parallel Twin Screw and Barrel can be customized according to specific operational requirements. This flexibility ensures that the product can be tailored to fit different machinery sizes and processing needs, providing an optimal fit for each client’s production line. Whether the application demands a longer barrel for extended residence time or a shorter one for rapid throughput, the customization option guarantees that performance is never compromised.

Another critical aspect of this product is the inclusion of four screw cooling zones. These cooling zones are strategically positioned to maintain precise temperature control throughout the processing cycle. Effective cooling is vital to prevent overheating, reduce thermal degradation of the material, and extend the lifespan of the screws and barrels. By incorporating four distinct cooling zones, the Parallel Twin Screw and Barrel ensures consistent thermal management, which translates into higher product quality and operational reliability.

The screws and barrels undergo a specialized nitriding treatment, which significantly enhances their surface hardness and wear resistance. This nitried screw barrel treatment involves diffusing nitrogen into the surface layer, creating a hardened case that protects against abrasion, corrosion, and chemical attack. The nitriding depth ranges from 0.5 to 0.8mm, offering a robust protective layer without compromising the structural integrity of the screws and barrels.

The nitried twin parallel screw and barrel set is particularly beneficial in high-demand applications where long service life and minimal maintenance are crucial. The enhanced durability reduces downtime and maintenance costs, making it a cost-effective solution over the long term. Additionally, the nitriding process contributes to smoother surface finishes, which improves material flow and reduces the risk of contamination or degradation during processing.

Designed with precision engineering and high-quality materials, the Parallel Twin Screw and Barrel combines functionality with longevity. The dual parallel screws and barrels system ensures efficient material handling, while the customizable barrel length and multiple cooling zones offer adaptability and optimal thermal control. The nitriding treatment further elevates the product’s resistance to wear and environmental factors, making it a reliable choice for industries such as plastics manufacturing, chemical processing, and food production.

In summary, the Parallel Twin Screw and Barrel is a state-of-the-art solution tailored for enhanced injection molding and extrusion performance. Its twin parallel injection screws and barrels provide excellent mixing and conveying efficiency, while the customizable barrel length accommodates specific production needs. The four screw cooling zones ensure precise temperature regulation, and the nitried screw barrel treatment with a 0.5-0.8mm nitriding depth guarantees superior durability and wear resistance. This twin parallel screw and barrel set stands out as a premium component that combines innovation, adaptability, and resilience for industrial processing excellence.

Technical Parameters:

Applications:

The Jialong Parallel Twin Screw and Barrel is a high-precision product designed for a variety of industrial applications, particularly in the plastic injection molding and extrusion sectors. Manufactured in China, this product is renowned for its durability and excellent performance, making it a preferred choice for factories and production lines that require consistent and efficient material processing. With a minimum order quantity of just 1 set, businesses can easily incorporate these components into their operations without the need for bulk purchasing, offering flexibility and convenience.

The Twin Parallel Injection Screws and Barrels from Jialong are engineered with superior materials such as 38CrMoAlA, SKD61, and 42CrMo, ensuring long-lasting wear resistance and robustness. The nitriding process applied to the screws provides a depth of 0.5-0.8mm, enhancing hardness and extending the service life under demanding conditions. These screws and barrels come with four screw cooling zones, which efficiently maintain optimal operating temperatures, preventing overheating and ensuring smooth continuous operation. Specifications range from a minimum of 35/77 to a maximum of 92/188, catering to diverse machinery requirements.

Packaging is handled with care, using sturdy wooden packages to guarantee safe delivery, whether within 1 to 35 workdays depending on order size and destination. Payment terms are straightforward with TT accepted, streamlining the transaction process. Jialong maintains a strong supply ability of 300 pieces per month, allowing for timely fulfillment of large or repeated orders.

The application occasions for the Twin Parallel Injection Screws and Barrels include plastic product manufacturing, automotive parts production, household appliance molding, and electronic component fabrication. These components are essential in scenarios where precise material melting, mixing, and injection are critical for product quality. They are ideal for injection molding machines requiring high efficiency and consistent output, as well as extrusion processes that demand uniform plasticizing and shaping.

In summary, the Jialong Parallel Twin Screw and Barrel system offers exceptional performance and reliability for industries reliant on Twin Parallel Injection Screws and Barrels. Its advanced material composition, precise cooling zones, and customizable specifications make it a versatile solution suitable for a wide range of production environments, ensuring enhanced productivity and product excellence.

Support and Services:

Our Parallel Twin Screw and Barrel product is designed to deliver exceptional performance and reliability in various industrial applications. For technical support, we provide comprehensive assistance including installation guidance, troubleshooting, maintenance tips, and optimization techniques to ensure your equipment operates at peak efficiency.

Our team of experts is dedicated to helping you resolve any issues promptly and effectively. We offer detailed documentation, including user manuals and technical datasheets, to support your understanding and utilization of the product.

Additionally, we provide tailored services such as custom engineering solutions, retrofitting, and upgrades to meet specific operational requirements. Regular maintenance services and spare parts supply are also available to extend the lifespan of your parallel twin screw and barrel system.

We are committed to delivering superior customer service and technical expertise to support your business needs and enhance your production capabilities.

Packing and Shipping:

The Parallel Twin Screw and Barrel product is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped in anti-corrosion material and cushioned with high-density foam to prevent any damage. The product is then placed in a sturdy, custom-designed wooden crate that provides additional support and stability.

For shipping, we use reliable freight services with full tracking capabilities to guarantee timely and safe delivery. The packaging is clearly labeled with handling instructions and product details to facilitate smooth customs clearance and handling. Our logistics team coordinates closely with shipping partners to ensure the Parallel Twin Screw and Barrel reaches the customer in perfect condition.