Single Screw Extruder Screw Barrel with 0.015mm/m Screw Straightness 38CrMoAlA Material and Ra0.4um Barrel Surface Roughness

Product Description:

The Single Screw Extruder Screw Barrel is a high-performance component designed specifically for extrusion machinery, ensuring efficient and reliable operation in various industrial applications. Crafted with precision and engineered to meet stringent quality standards, this product is an essential part of the Extrusion Screw and Barrel Set, providing excellent wear resistance and durability for prolonged service life.

At the heart of the Single Screw Extruder Screw Barrel is the screw made from premium 38CrMoAlA steel, a material known for its outstanding mechanical properties and toughness. This high-grade alloy steel undergoes advanced heat treatment processes to achieve a screw hardness of HB240-280, which significantly enhances its wear resistance. This hardness level ensures that the screw can withstand the intense shear forces and abrasive materials typically encountered during the extrusion process without compromising its structural integrity.

The barrel, an integral part of the Screw and Barrel Assembly, features a meticulously finished surface with a roughness value of Ra0.4um. This ultra-smooth surface finish minimizes friction between the screw and barrel, facilitating smoother material flow and reducing wear. The precise surface roughness also contributes to improved thermal conductivity and better processing consistency, which are critical for maintaining product quality in extrusion operations.

One of the key advantages of this Extruder Screw and Barrel System is its customization capability. Manufactured according to customer drawings, the size and dimensions of the screw and barrel can be tailored to fit specific extrusion machines and processing requirements. This flexibility allows manufacturers to optimize their extrusion processes, improve product output, and reduce downtime caused by mismatched or substandard components.

The wear-resistance of the Single Screw Extruder Screw Barrel is particularly noteworthy. By utilizing wear-resistant materials and maintaining stringent manufacturing tolerances, this component significantly extends the maintenance intervals and reduces replacement costs. The enhanced durability is especially beneficial in applications involving abrasive or corrosive materials, where traditional screws and barrels might fail prematurely.

Moreover, the integration of the screw and barrel into a cohesive Screw and Barrel Assembly ensures that all components work harmoniously to achieve optimal extrusion performance. The precise fit and alignment between the screw and barrel minimize leakage and backflow, improving material homogenization and extrusion efficiency. This synergy is vital for producing high-quality extruded products with consistent dimensions and mechanical properties.

In summary, the Single Screw Extruder Screw Barrel is a robust and reliable solution for extrusion machinery, combining high wear resistance, superior material quality, and precision manufacturing. Its use of 38CrMoAlA steel, high screw hardness, and finely finished barrel surface ensures outstanding performance and longevity. Designed according to customer specifications, this Extrusion Screw and Barrel Set is an ideal choice for industries seeking to enhance their extrusion process reliability and product quality through a premium Extruder Screw and Barrel System.

Features:

• Product Name: Single Screw Extruder Screw Barrel
• Product Type: Screw And Barrel
• Suitable for Single-threaded Screw and Barrel for Extruding Machine
• One Screw and Barrel for Extrusion, designed for efficient material processing
• Extrusion Screw and Barrel Set with high durability and performance
• Barrel Surface Treatment includes Chrome Plating, Polishing, and more
• Barrel Surface Roughness: Ra0.4um for smooth operation
• Cooling Method: Water Cooling Or Air Cooling options available
• Bimetallic Layer Hardness: HRC62-68 ensuring long service life

Applications:

The Jialong Single Screw Extruder Screw Barrel is an essential component designed for use in various extrusion machines, offering reliable performance and durability. Manufactured in China, this high-quality product is tailored to meet diverse industrial needs, making it a preferred choice for businesses seeking efficient and long-lasting single-screw extruder parts. With a minimum order quantity of just 1 set and a competitive price range between USD $1500/set to USD $4500/set, it provides excellent value for manufacturers and engineers alike.

This screw and barrel assembly is widely applied in the plastics, rubber, and chemical industries where precise extrusion processes are critical. Its robust construction, featuring a screw material made from 38CrMoAlA and a screw hardness rating of HB240-280, ensures optimal wear resistance and longevity under demanding production conditions. Additionally, the barrel surface undergoes advanced treatments such as chrome plating and polishing, achieving a surface roughness of Ra0.4um which enhances material flow and reduces friction during extrusion. These features make the extrusion machine screw and barrel unit highly suitable for processing a variety of thermoplastic and thermosetting materials.

The Jialong Single Screw Extruder Screw Barrel is custom-manufactured according to customer drawings, allowing for precise integration with specific extrusion machinery. This flexibility makes it ideal for applications ranging from plastic pipe manufacturing and film production to cable coating and pelletizing operations. The wooden packaging ensures secure delivery, and with a supply ability of 300 pieces per month, Jialong can accommodate both small-scale and large-scale production demands. Delivery times vary from 1 to 35 work days, depending on order complexity and quantity, with payment terms typically handled via T/T for customer convenience.

In summary, the Jialong single-screw extruder parts, including the screw and barrel assembly, serve as critical components in extrusion machine screw and barrel units across numerous industrial scenarios. Their customized size, durable materials, and precision surface treatments enable consistent and efficient extrusion processes, making them indispensable in manufacturing settings focused on quality and productivity.

Customization:

Jialong offers high-quality Product Customization Services for the Single Screw Extruder Screw Barrel, designed to meet your specific requirements. Our Extruder Screw and Barrel System is manufactured in China, ensuring superior craftsmanship and reliability.

We provide customized Screw and Barrel Assembly solutions with a minimum order quantity of 1 set. Prices range from USD $1500/set to USD $4500/set, depending on the specifications and customization.

Each Extruder Screw and Barrel System features a barrel surface roughness of Ra0.4um and exceptional screw straightness of 0.015mm/m, guaranteeing optimal performance and precision. The screw material used is 38CrMoAlA, known for its high wear-resistance and durability.

Our bimetallic layer hardness ranges between HRC62-68, providing excellent resistance to wear and extending the lifespan of the screw and barrel assembly.

The products are carefully packed in a wooden package to ensure safe delivery. Delivery time is between 1 to 35 workdays, depending on the order size and customization complexity.

We support payment via T/T and maintain a supply ability of 300 pieces per month, enabling us to cater to both small and large orders efficiently.

Choose Jialong for your Extruder Screw and Barrel System customization needs and benefit from our expertise in delivering high-performance Screw and Barrel Assembly solutions tailored to your production requirements.