38CrMoAlA Barrel Material Conical Twin Screw and Barrel with Screw Diameter Range 30mm to 150mm for Plastic Extrusion

38CrMoAlA Barrel Material Barrel and Screw Combination Offering Screw Diameter Range 30mm to 150mm Designed for Plastic Extrusion

Product Description:

The Conical Twin Screw and Barrel is an advanced component designed to deliver exceptional performance and durability in various industrial applications. Known for its robust construction and high precision, this product stands out due to its superior material composition and meticulous manufacturing standards. At the core of its design is the Conical Twin Screw and Barrel structure, which ensures optimal processing efficiency and reliability.

One of the key features of this product is its impressive hardness level, rated between HRC58-62. This high hardness rating contributes to the wear resistance and longevity of the Conical Twin Screw and Barrel, making it suitable for demanding environments where abrasion and mechanical stress are common. The hardness ensures that the component maintains its integrity and performance over extended periods, reducing downtime and maintenance costs.

The barrel material used in the Conical Twin Screw and Barrel is 38CrMoAlA, a premium-grade alloy known for its excellent mechanical properties and resistance to corrosion and wear. This material choice plays a crucial role in enhancing the overall durability of the barrel, enabling it to withstand high temperatures and pressures typically encountered during processing. The combination of 38CrMoAlA with the precise manufacturing process results in a barrel that is both sturdy and reliable.

Precision is a hallmark of this Conical Twin Screw and Barrel, particularly evident in the barrel straightness, which is maintained at an exceptional 0.015mm per meter. This tight tolerance ensures smooth operation and consistent performance, minimizing the risk of malfunctions and uneven wear. The accurate straightness of the barrel contributes to the seamless interaction between the barrel and screw, which is critical for maintaining process stability and product quality.

In addition to the structural and material advantages, the surface hardness of the barrel is meticulously controlled, reaching a range of HV900-1000. This surface hardness level provides an additional layer of protection against surface wear, extending the service life of the barrel and screw assembly. The hardened surface is particularly effective in resisting scratches, dents, and other forms of surface damage that can compromise the efficiency of the Barrel and Screw Combination.

The design of the Conical Twin Screw and Barrel emphasizes the synergy between the barrel and the screw, making the Barrel and Screw Combination a fundamental aspect of its performance. This combination ensures optimal material flow and mixing, which is essential in applications such as extrusion, compounding, and polymer processing. The precise fit and alignment between the barrel and screw reduce friction and mechanical losses, enhancing energy efficiency and throughput.

Moreover, the Barrel and Screw Combination facilitates better heat transfer and uniform temperature distribution during processing. This leads to improved product consistency and quality, as well as reduced chances of material degradation. The conical design of the twin screws further aids in effective conveying and mixing, making this product an excellent choice for complex processing tasks.

Overall, the Conical Twin Screw and Barrel is a high-performance component that integrates advanced material science with precision engineering. Its remarkable hardness, superior barrel material 38CrMoAlA, outstanding barrel straightness, and high surface hardness collectively contribute to its reliability and efficiency. The critical Barrel and Screw Combination is optimized to provide smooth, efficient, and durable operation, making this product ideal for demanding industrial applications. Choosing this Conical Twin Screw and Barrel means investing in quality, longevity, and superior processing capabilities.

Features:

• Product Name: Conical Twin Screw and Barrel
• Nitriding Hardness: HRC58-62 for enhanced durability
• Surface Roughness: Ra0.4um ensuring smooth operation
• Product Screw Type: Twin Screw design for efficient processing
• Barrel Surface Hardness: HV900-1000 providing excellent wear resistance
• Structure: Conical Twin Screw and Barrel for optimized performance
• Part of the Injection Molding Screw Set for reliable injection molding applications
• Features a Conical Tandem Screw System to improve material mixing and conveyance
• Ideal Injection Molding Screw Set component designed for precision and longevity

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel product is a highly specialized Screw and Cylinder Unit designed for advanced industrial applications requiring precision, durability, and efficiency. Manufactured in China and certified with ISO9001, this product stands out due to its exceptional quality and reliability. The Barrel and Screw Combination incorporates a Conical Tandem Screw System, which significantly enhances material processing capabilities by providing superior mixing, conveying, and plasticizing performance.

One of the primary application occasions for the Jialong Conical Twin Screw and Barrel is in the plastics and polymer extrusion industry. The high wear resistance of the screws and barrels ensures long service life even under continuous operation with abrasive materials, making it ideal for processing materials such as PVC, PE, PP, and other thermoplastics. The precise barrel straightness of 0.015mm/m and screw straightness of 0.015mm, combined with a surface roughness of Ra0.4um, guarantees smooth material flow and reduces the risk of blockages or defects, which is critical in high-quality film extrusion, pipe production, and sheet manufacturing.

In addition to plastics extrusion, the Conical Tandem Screw System is well-suited for compounding and blending applications in the chemical and food industries. The unique conical design allows for efficient mixing of multiple components, ensuring uniformity and consistency in the final product. This makes it an excellent choice for producing masterbatches, fillers, and additives where precise material homogeneity is required.

The product is also frequently utilized in research and development settings due to its flexibility and precision. Laboratories and pilot plants benefit from the ability to adjust processing parameters easily and achieve reproducible results. With a minimum order quantity of just 1 set and competitive pricing ranging from USD $2400/set to $9500/set, Jialong's Conical Twin Screw and Barrel offer an accessible solution for both small-scale and large-scale operations.

Packaging details include a sturdy wooden package to ensure safe transportation, and delivery times range from 1 to 35 workdays depending on order specifications. Payment terms are conveniently handled via T/T, facilitating smooth transactions for international clients. Overall, the Jialong Conical Twin Screw and Barrel product is an indispensable component for industries demanding high precision, durability, and efficient processing capabilities in a variety of application scenarios.

Support and Services:

Our Conical Twin Screw and Barrel product is designed to deliver superior performance and reliability in various processing applications. For technical support, our team of experts is available to assist with installation, troubleshooting, and optimization to ensure your equipment operates at peak efficiency.

We offer comprehensive services including routine maintenance, repair, and refurbishment to extend the lifespan of your twin screw and barrel system. Additionally, customized solutions and upgrades are available to meet specific operational requirements.

Our support services also include detailed documentation, user manuals, and training programs to help your staff operate and maintain the equipment effectively. We are committed to providing prompt and professional assistance to minimize downtime and maximize productivity.

For any technical inquiries or service requests, please reach out to our support team who are ready to provide the necessary guidance and support tailored to your needs.

Packing and Shipping:

Each Conical Twin Screw and Barrel is carefully packaged to ensure maximum protection during transit. The product is securely placed in a custom-fitted wooden crate with shock-absorbing materials to prevent any damage from impacts or vibrations. The packaging is sealed and labeled with handling instructions and product details for easy identification.

For shipping, we use reliable freight services that specialize in handling industrial machinery components. The shipment is insured and tracked from our facility to the destination to guarantee safe and timely delivery. Customers are provided with all necessary documentation, including packing lists, invoices, and certificates of origin, to facilitate smooth customs clearance and receipt.