Hydraulic or Electric Motor Driven Conical Twin Screw and Barrel with Gas Nitriding Treatment for 20mm - 200mm Screw Diameter

Hydraulic Or Electric Motor Driven Conical Tandem Screw System Featuring Gas Nitriding Treatment for and Material Transport Solutions

Product Description:

The Conical Twin Screw and Barrel product is a highly advanced component designed specifically for injection molding applications, offering exceptional performance and durability. This product is an essential part of the Injection Molding Screw Set, meticulously engineered to ensure superior melting, mixing, and plasticizing of raw materials within the molding process. The conical twin screw design enhances the efficiency of material conveyance, making it ideal for a wide range of polymer processing requirements.

The Barrel and Screw Combination of this product brings together precision engineering and robust materials to deliver outstanding operational stability. The barrel is equipped with 1 to 3 cooling zones, which allow for optimal temperature control during the injection molding cycle. This feature ensures that the molten material maintains the appropriate viscosity and consistency, reducing cycle times and enhancing product quality. The controlled cooling zones also help to prevent thermal degradation of the polymer, thereby extending the lifespan of both the barrel and the screw.

One of the key features of this Conical Twin Screw and Barrel is the gas nitriding treatment applied to its surfaces. Gas nitriding significantly enhances the hardness and wear resistance of the screw and barrel components, providing excellent protection against abrasion and corrosion. This treatment ensures that the Screw and Cylinder Unit maintains its structural integrity and performance even under rigorous operating conditions, which is critical for maintaining consistent molding quality and minimizing downtime.

The screw nitriding depth ranges from 0.5mm to 0.8mm, offering a balanced combination of surface hardness and core toughness. This precise nitriding depth ensures the screw is highly resistant to wear while retaining the necessary flexibility to handle diverse material formulations. The nitrided surface reduces friction between the screw and the barrel, improving the efficiency of the plasticizing process and reducing energy consumption.

The Conical Twin Screw is available in a wide range of diameters, from 20mm up to 200mm, making it suitable for various injection molding machines and applications. This versatility allows manufacturers to select the ideal size based on their specific production needs, whether for small precision parts or larger molded components. The screw diameter options ensure that the Injection Molding Screw Set can be customized to optimize throughput and melt quality for different polymer types and production volumes.

To complement the advanced design features, the screw is equipped with a powerful cooling system rated at 3kW. This screw cooling power is crucial for maintaining consistent temperature control during high-speed operation, preventing overheating and ensuring stable processing conditions. The efficient cooling system enhances the overall lifespan of the screw and barrel by minimizing thermal stress and reducing the risk of thermal distortion.

In summary, the Conical Twin Screw and Barrel product embodies a perfect blend of innovative design, material technology, and thermal management. Its incorporation into the Screw and Cylinder Unit of an injection molding machine provides enhanced processing capabilities, improved durability, and superior product quality. The integration of the Barrel and Screw Combination with multiple cooling zones, gas nitriding treatment, and optimized screw dimensions makes it a reliable choice for manufacturers seeking to elevate their injection molding operations. Whether you require a robust Injection Molding Screw Set for high-volume production or a precise component for specialized applications, this Conical Twin Screw and Barrel delivers exceptional value and performance.

Features:

• Product Name: Conical Twin Screw and Barrel
• Barrel Length: Matches Screw Length, Customizable
• Torque Capacity: High Torque For Heavy-duty Processing
• Screw Diameter: 20mm - 200mm
• Corrosion Resistance: Excellent Corrosion Resistance
• Product Material: Alloy Steel
• Includes Screw and Cylinder Unit for optimal performance
• Designed as an Injection Molding Screw Set for precise manufacturing
• Barrel and Screw Combination ensures efficient processing and durability

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel, model number 92/188, is a high-performance Injection Molding Screw Set designed to meet the demanding requirements of modern plastic processing industries. Originating from China and certified with ISO9001, this product guarantees quality and reliability. It is suitable for a wide range of application occasions and scenarios, making it an ideal choice for manufacturers seeking efficiency and durability in their injection molding operations.

One of the primary application occasions for the Jialong Twin-Conical Screw Assembly is in heavy-duty injection molding production lines where high torque capacity is essential. With screw diameters ranging from 20mm to 200mm, this Injection Molding Screw Set can be customized to fit various machines and processing needs. Its hydraulic or electric motor-driven design ensures powerful and consistent performance, enabling it to handle high-viscosity materials and complex molding tasks flawlessly.

The barrel length of the Jialong Conical Twin Screw and Barrel is customizable to match the screw length, providing flexibility for different processing volumes and project scales. This feature is particularly beneficial in scenarios involving specialized plastic materials or intricate product designs that require precise temperature control and material flow. Additionally, the screw cooling power of 3kw helps maintain optimal operating temperatures, preventing overheating and ensuring extended service life.

Packaging and delivery are also carefully considered, with each Injection Molding Screw Set securely packed in a wooden package to prevent damage during transit. With a minimum order quantity of just one set and an affordable price of USD $2300 per set, the Jialong product is accessible for both small and large-scale manufacturers. Delivery times range from 1 to 35 workdays, depending on order specifications, and payments are conveniently handled via T/T terms.

In summary, the Jialong Conical Twin Screw and Barrel (model 92/188) is perfectly suited for injection molding factories, plastic product manufacturers, and engineering firms requiring a robust and customizable Twin-Conical Screw Assembly. Its high torque capacity, flexible dimensions, and reliable cooling system make it ideal for processing a wide variety of plastic materials under different working conditions. Whether for prototyping or full-scale production, this Injection Molding Screw Set offers superior performance and value.