Conical Twin Screw and Barrel with 0.5mm to 0.8mm Nitriding Depth HRC58-62 Hardness and 3kW Screw Cooling Power for Plastic Extrusion

Screw Nitriding Depth 0.5mm to 0.8mm Conical Twin Screw and Barrel Ideal for Plastic Extrusion Screw Diameter 20mm to 200mm

Product Description:

The Conical Twin Screw and Barrel product is a highly advanced and customizable solution designed for heavy-duty processing applications across various industries. This product is engineered to deliver exceptional performance, durability, and flexibility, making it an ideal choice for processes that demand precision and reliability. The core components of this product include the Twin-Conical Screw Assembly, the Screw and Cylinder Unit, and the Barrel and Screw Combination, each meticulously crafted to ensure optimal functionality and longevity.

The product length ranges from 500mm to 10,000mm, providing a wide array of options to suit different operational requirements. This extensive length range allows for customization that can accommodate specific process needs, ensuring that the Conical Twin Screw and Barrel can be seamlessly integrated into existing systems or newly designed setups. The barrel length is designed to match the screw length and is fully customizable, enabling precise alignment and efficient material processing. This tailored approach guarantees that the screw and barrel work in perfect harmony, maximizing throughput and minimizing wear.

One of the standout features of this product is its screw cooling power of 3kW. This high cooling capacity is crucial for maintaining the optimal temperature during intensive processing tasks, thereby preventing overheating and preserving the integrity of both the screw and barrel. Effective cooling enhances the overall efficiency and lifespan of the equipment, allowing for continuous operation without frequent downtime. This makes the Conical Twin Screw and Barrel particularly suitable for high-speed and high-temperature applications.

Corrosion resistance is another critical attribute of this product. The Conical Twin Screw and Barrel boasts excellent corrosion resistance, ensuring that the equipment remains robust and reliable even when exposed to harsh chemicals or abrasive materials. This resistance significantly reduces maintenance costs and extends the service life of the product, providing a cost-effective solution for industries where corrosive substances are commonly processed. The materials used in the Twin-Conical Screw Assembly and the Barrel and Screw Combination are selected to withstand aggressive environments, thereby maintaining performance integrity over time.

In addition to its corrosion resistance, the product features a high torque capacity. The Twin-Conical Screw Assembly is designed to handle substantial torque, making it capable of managing heavy-duty processing tasks with ease. This high torque capacity ensures that the Screw and Cylinder Unit can operate under demanding conditions, efficiently processing dense or viscous materials without compromising speed or quality. This robustness is essential for applications that require reliable mechanical strength and consistent output.

The Barrel and Screw Combination is engineered for seamless integration and optimal performance. This combination ensures that the material flow is smooth and controlled, reducing the risk of blockages and enhancing the overall processing efficiency. The conical design of the twin screws facilitates effective mixing, conveying, and shearing actions, which are vital for producing high-quality end products. The precision manufacturing of these components guarantees tight tolerances and excellent surface finishes, contributing to superior operational stability.

In summary, the Conical Twin Screw and Barrel product is a versatile, high-performance assembly that meets the rigorous demands of modern industrial processing. Its customizable length, matched barrel and screw dimensions, powerful cooling system, excellent corrosion resistance, and high torque capacity collectively make it a reliable and efficient choice. Whether used in plastics extrusion, chemical processing, or other heavy-duty applications, the Twin-Conical Screw Assembly, Screw and Cylinder Unit, and Barrel and Screw Combination work together to deliver exceptional results, ensuring durability, efficiency, and consistent quality.

Features:

• Product Name: Conical Twin Screw and Barrel
• Nitriding Treatment: Gas Nitriding for enhanced durability
• Product Length: Ranges from 500mm to 10000mm
• Barrel Length: Matches screw length and is customizable
• Drive Type: Available with Hydraulic or Electric Motor Driven options
• Screw Nitriding Depth: Precise nitriding depth between 0.5mm and 0.8mm
• Features a robust Barrel and Screw Combination for optimal performance
• Includes a Twin-Conical Screw Assembly for efficient processing
• Reliable Barrel and Screw Combination ensures long service life and consistent output

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel product, model number 92/188, is a high-quality mechanical component designed for various industrial applications. Manufactured in China and certified under ISO9001, this product guarantees reliability and performance. The barrel and screw combination features a conical tandem screw system, which significantly enhances material processing efficiency and precision. This unique design is ideal for industries requiring meticulous control over material flow and temperature.

One of the standout features of this product is its excellent corrosion resistance, achieved through a specialized gas nitriding treatment. Constructed from premium alloy steel, the screw and cylinder unit offers superior durability and longevity, making it suitable for demanding manufacturing environments. The screw diameter ranges from 20mm to 200mm, providing versatility to accommodate different processing needs. Additionally, with screw heating zones varying between 3 to 7, operators can finely tune temperature distribution for optimal results.

The conical tandem screw system is widely used in plastics extrusion, compounding, and polymer processing industries. Its advanced design ensures effective mixing and melting of materials, which is crucial in producing high-quality end products. The barrel and screw combination also finds applications in food processing, chemical manufacturing, and pharmaceutical production, where precise control over material handling is essential.

Jialong’s Conical Twin Screw and Barrel set is available with a minimum order quantity of just 1 set, priced competitively at USD $2300 per set. Each unit is carefully packaged in a wooden package to ensure safe delivery. Depending on order quantity and customization, delivery time ranges from 1 to 35 work days, with payments accepted via T/T terms.

In summary, the Jialong 92/188 model offers a robust and efficient screw and cylinder unit that excels in a variety of industrial scenarios. Its conical tandem screw system design, combined with excellent corrosion resistance and adjustable heating zones, makes it a preferred choice for manufacturers looking to enhance productivity and product quality.