Conical Twin Screw and Barrel with 0.5mm-0.8mm Nitriding Depth for High Torque Capacity and HRC58-62 Hardness

Screw Nitriding Depth 0.5mm 0.8mm Barrel and Screw Combination Providing High Torque Capacity for Heavy Duty Processing

Product Description:

The Conical Twin Screw and Barrel product is a highly advanced and customizable solution designed for a variety of industrial applications, particularly in the field of plastic processing and injection molding. This product is engineered to deliver superior performance, durability, and efficiency, making it an ideal choice for manufacturers seeking to optimize their production processes. With a product length ranging from 500mm to an impressive 10,000mm, it caters to a wide spectrum of operational requirements, from small-scale precision tasks to large-scale industrial applications.

One of the standout features of this Conical Twin Screw and Barrel product is its incorporation of the Conical Tandem Screw System. This innovative system plays a critical role in enhancing the mixing and conveying capabilities of the screws, ensuring consistent material flow and optimal melting behavior. The Conical Tandem Screw System is specifically designed to provide improved shear and mixing efficiency, which results in high-quality end products with uniform properties. This system is particularly valuable in complex injection molding processes where precise material control is essential.

The product type primarily includes both the screw and barrel components, which are meticulously engineered to work seamlessly together. The barrel length is designed to match the screw length exactly, ensuring perfect compatibility and balanced performance. Moreover, the barrel length is customizable to meet specific production needs, allowing manufacturers to tailor the system to their exact specifications. This flexibility makes the Conical Twin Screw and Barrel product highly adaptable to different machine sizes and processing requirements.

To enhance the durability and wear resistance of the screws and barrels, the product undergoes a specialized nitriding treatment known as Gas Nitriding. This treatment significantly improves the surface hardness and fatigue resistance of the components, extending their operational life even under demanding conditions. Gas Nitriding also provides excellent corrosion resistance, which is essential for maintaining the integrity of the screws and barrels during prolonged exposure to various processing materials and environments.

Another critical aspect of this product is the barrel cooling zones, which can be customized from 1 to 3 zones depending on the specific cooling requirements of the application. These cooling zones enable precise temperature control along the length of the barrel, which is vital for maintaining consistent processing conditions and preventing material degradation. Effective cooling zones contribute to improved cycle times and enhanced product quality by stabilizing the temperature profile during the injection molding process.

The Conical Twin Screw and Barrel product is an essential component of the Injection Molding Screw Set, providing the backbone for efficient and reliable plasticizing and molding operations. Its robust design, combined with the advanced Conical Tandem Screw System and customizable features, ensures that it meets the stringent demands of modern manufacturing environments. Whether used in the production of complex plastic parts or in high-volume molding scenarios, this product delivers exceptional performance and reliability.

In summary, the Conical Twin Screw and Barrel product offers a comprehensive solution characterized by its extensive length options, gas nitriding treatment for enhanced durability, precise matching and customization of barrel and screw lengths, and adaptable cooling zones. The integration of the Conical Tandem Screw System within this product elevates its functionality, making it a premier choice for injection molding applications requiring consistent quality and operational excellence. As a vital part of the Injection Molding Screw Set, this product is engineered to support manufacturers in achieving higher productivity, better material handling, and longer service life, ultimately contributing to improved production outcomes and cost efficiency.

Features:

• Product Name: Conical Twin Screw and Barrel
• Application: Plastic Extrusion, Compounding, and Mixing
• Drive Type: Hydraulic or Electric Motor Driven
• Product Material: Alloy Steel
• Screw Heating Zones: 3-7 Zones
• Product Type: Screw and Barrel
• Features a Twin-Conical Screw Assembly for enhanced performance
• Suitable for use as an Injection Molding Screw Set
• Durable Twin-Conical Screw Assembly design for long-lasting operation

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel, model number 92/188, is a high-performance Screw and Cylinder Unit designed for demanding plastic processing applications. Originating from China and certified with ISO9001, this product exemplifies quality and reliability in the plastic extrusion, compounding, and mixing industries. Its robust design features gas nitriding treatment, which significantly enhances surface hardness and wear resistance, making it ideal for long-term heavy-duty processing.

This Injection Molding Screw Set is engineered to deliver high torque capacity, ensuring efficient and consistent performance in applications that require intensive mechanical force. The twin screw configuration optimizes material flow and mixing efficiency, making it highly suitable for various plastic extrusion processes, including compounding of polymers and mixing of additives. With customizable barrel lengths ranging from 500mm to 10,000mm to match the screw length, the Jialong Screw and Cylinder Unit can be tailored to meet specific processing requirements, providing flexibility for diverse production scales.

In practical application scenarios, the Jialong 92/188 is commonly used in manufacturing environments where precise control over material viscosity and uniform mixing is critical. It is particularly effective in producing high-quality plastic products, ranging from automotive parts to household goods, where consistency and durability are paramount. The product’s wooden packaging ensures safe delivery, with a typical lead time of 1 to 35 workdays and a minimum order quantity of just one set, making it accessible for both large manufacturers and smaller enterprises. Payment is conveniently handled via T/T, and the price is competitively set at USD $2300 per set.

This Screw and Cylinder Unit’s advanced design and customizable features make it an essential component in injection molding and extrusion lines. Its ability to withstand harsh processing conditions while maintaining optimal performance positions it as a valuable asset for companies aiming to enhance their production efficiency and product quality. Whether employed in large-scale plastic extrusion facilities or specialized compounding operations, the Jialong Conical Twin Screw and Barrel delivers exceptional results across a wide range of industrial applications.