Air Cooling Conical Twin Screw and Barrel with Nitride or Chrome Plating and HV900-1000 Surface Hardness

Air Cooling Conical Twin Screw and Barrel Compatible With Various Extruder Models Featuring Nitride Or Chrome Plating Surface Treatment Options

Product Description:

The Conical Twin Screw and Barrel is a high-performance product designed to meet the demanding needs of various industrial applications. Known for its exceptional durability and efficiency, this product integrates advanced features, ensuring optimal performance and long-lasting service life. At the heart of this design lies the barrel and screw combination, which is meticulously engineered to deliver superior processing capabilities, whether in extrusion, compounding, or other polymer processing tasks.

One of the standout attributes of this product is the barrel surface hardness, which ranges from HV900 to HV1000. This high hardness level ensures excellent wear resistance and durability, enabling the barrel to withstand abrasive materials and harsh operating conditions. To further enhance its surface properties, the barrels undergo specialized surface treatment processes such as nitriding or chrome plating. These treatments not only increase the barrel’s hardness but also improve corrosion resistance, reduce friction, and prolong the overall lifespan of the screw and cylinder unit.

The conical product screw structure is a key feature that differentiates this twin screw and barrel system from conventional designs. The conical shape allows for better material flow and mixing efficiency, which is essential for achieving consistent product quality and optimizing throughput. This design also contributes to reduced shear stress on the material, preserving the integrity of heat-sensitive compounds and improving overall process stability.

Another critical aspect of this product is the screw cooling zones, which range from 1 to 3 zones depending on the specific application requirements. These cooling zones help regulate the temperature along the screw, preventing overheating and ensuring stable processing conditions. Effective temperature control is vital for maintaining the mechanical properties of the processed material and avoiding thermal degradation. The ability to customize the number of cooling zones adds flexibility and adaptability, catering to diverse processing environments.

In terms of hardness, the screws in this twin screw and barrel assembly exhibit a high hardness rating between HRC58 and HRC62. This level of hardness contributes to excellent wear resistance, enhancing the screw’s ability to handle abrasive and demanding materials without rapid wear or deformation. The combination of high hardness and robust surface treatments results in a screw and cylinder unit that can operate efficiently under heavy-duty conditions, minimizing downtime and maintenance costs.

The screw and cylinder unit is designed for seamless integration and compatibility, ensuring that the barrel and screw combination work harmoniously to optimize the performance of the entire extrusion or compounding system. This synergy enhances mixing efficiency, throughput, and material quality, meeting the stringent demands of modern industrial processes.

Overall, the Conical Twin Screw and Barrel product offers a comprehensive solution for industries requiring reliable, durable, and high-performance screw and cylinder units. Its conical screw structure, combined with advanced barrel surface treatments like nitriding or chrome plating, high surface hardness, and customizable cooling zones, makes it an ideal choice for enhancing productivity and product quality. Whether you are dealing with complex polymers, composites, or other materials, this barrel and screw combination provides the robustness and efficiency needed to excel in challenging processing environments.

Features:

• Product Name: Conical Twin Screw and Barrel
• Barrel Diameter Range: 45-300mm
• Product Screw Structure: Conical
• Product Screw Type: Twin Screw
• Barrel Surface Hardness: HV900-1000
• Barrel Surface Treatment: Nitride or Chrome Plating
• Durable Barrel and Screw Combination for enhanced performance
• Precision-engineered Screw and Cylinder Unit for optimal processing
• Reliable Screw and Cylinder Unit designed for long service life

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel product is an advanced Screw and Cylinder Unit designed for high-efficiency extrusion processes. Manufactured in China and certified with ISO9001, this product ensures exceptional quality and reliability. Its conical screw structure combined with the twin screw type offers superior material mixing, high output, and consistent product quality. The Barrel and Screw Combination is ideal for industries requiring precise control over processing parameters, making it suitable for a wide range of applications.

This Barrel and Screw Combination finds extensive use in plastic extrusion, compounding, and recycling industries. The conical twin screw design enhances the melting and mixing process, improving the homogeneity of the output material, which is crucial for producing high-quality plastic products, films, pipes, and profiles. Additionally, the gas nitriding treatment of the screws and the nitride or chrome plating surface treatment of the barrel provide excellent wear resistance and corrosion protection, significantly prolonging the service life of the equipment.

Jialong’s Conical Twin Screw and Barrel are perfect for occasions where durability and performance are critical. From large-scale manufacturing plants requiring continuous operation to smaller workshops focusing on specialized materials, this product serves diverse processing scenarios. The chrome plating thickness of 0.03-0.08mm ensures optimal surface hardness, reducing downtime due to maintenance or replacement. Packaging is handled with care in a sturdy wooden package to guarantee safe delivery within 1 to 35 workdays, depending on the order size.

With a minimum order quantity of just one set and competitive pricing ranging from USD $2400/set to $9500/set, the Jialong Conical Twin Screw and Barrel product offers flexibility for both small and large enterprises. Payment terms are convenient with T/T accepted, facilitating smooth and secure transactions. Overall, this Barrel and Screw Combination stands out as a reliable, high-performance solution for modern extrusion needs across various industries and application scenarios.

Customization:

Jialong offers high-quality Conical Twin Screw and Barrel products made in China, certified with ISO9001 to ensure reliability and performance. Our Twin-Conical Screw Assembly is designed for optimal efficiency and durability, featuring a Barrel and Screw Combination that can be customized to meet your specific needs.

We provide a range of options for Screw Cooling Zones (1-3 zones) and Screw Heating Zones (3-7 zones) with an effective Air Cooling method to maintain optimal operating temperatures. The Barrel Surface Hardness ranges from HV900 to 1000, and the Barrel surface treatment is available in either Nitride or Chrome Plating, enhancing wear resistance and longevity.

Each Conical Twin Screw and Barrel set is carefully packaged in a sturdy wooden package to ensure safe delivery. Our minimum order quantity is 1 set, with prices ranging from USD $2400/set to $9500/set depending on customization. Delivery times vary between 1 to 35 work days, and payment terms are T/T.

Trust Jialong for your Barrel and Screw Combination requirements, ensuring precision and quality for your production needs.

Support and Services:

Our Conical Twin Screw and Barrel products are designed to deliver exceptional performance and reliability in various processing applications. For technical support, we provide comprehensive assistance including installation guidance, operational troubleshooting, maintenance tips, and optimization techniques to ensure maximum efficiency and longevity of your equipment.

Our expert team is equipped to help you select the appropriate screw and barrel configurations tailored to your specific processing requirements, ensuring optimal material flow, mixing, and output quality.

In addition to support, we offer a range of services such as custom engineering solutions, refurbishment, and replacement parts to extend the lifecycle of your Conical Twin Screw and Barrel systems.

We are committed to providing ongoing technical support and services to help you achieve consistent, high-quality production results while minimizing downtime and maintenance costs.