High-Performance Conical Twin Screw and Barrel with 950-1050HV Hardness, 300°C Temperature Resistance, and 0-60rpm Rotation Speed

Product Description:

The Conical Twin Screw and Barrel is a high-performance component system designed for advanced plastic processing applications. This product features a robust Conical Twin Screw configuration that ensures efficient and uniform melting, mixing, and conveying of polymer materials. The unique Conical Tandem Screw System design allows for superior material shearing and blending, making it an ideal choice for complex injection molding processes that demand precision and reliability.

Manufactured with exceptional attention to detail, the barrel of this system boasts an impressive hardness rating between 950-1050HV. This high barrel hardness significantly enhances wear resistance, extending the service life of the barrel even under the most demanding operating conditions. The durability of the barrel ensures consistent performance over long production runs, reducing downtime and maintenance costs for manufacturers.

The barrel length of this Conical Twin Screw and Barrel assembly ranges from 1000mm to 10000mm, providing flexibility to accommodate various processing requirements and machine configurations. This extensive range allows users to customize the system according to specific throughput and processing demands, ensuring optimal screw-barrel interaction and maximized efficiency.

One of the standout features of this product is its Integral Barrel design. Unlike segmented barrels, the integral design enhances structural integrity and thermal stability, resulting in more consistent temperature control throughout the processing cycle. This is crucial for maintaining material quality and ensuring that the final molded products meet stringent industry standards.

The Conical Twin Screw and Barrel system supports a maximum output capacity of up to 150kg/h, making it suitable for medium to high-volume production environments. This output capability ensures that manufacturers can meet large order demands without compromising on quality or processing speed. The Twin-Conical Screw Assembly optimizes material flow and reduces the risk of overheating or degradation, contributing to higher product yields and better overall process efficiency.

This Injection Molding Screw Set is engineered to integrate seamlessly with existing injection molding machines, offering an upgrade path for facilities seeking to enhance their processing capabilities. The Conical Tandem Screw System provides improved mixing performance compared to conventional single-screw designs, resulting in better homogeneity and consistent melt quality. This leads to higher-quality molded parts with superior mechanical properties and surface finish.

In addition to its excellent processing performance, the Conical Twin Screw and Barrel system is designed for ease of maintenance and installation. The precision-engineered components ensure tight tolerances and compatibility with a wide range of polymer materials, including engineering plastics and specialty compounds. This versatility makes the product an excellent choice for diverse applications across automotive, consumer goods, electronics, and medical device manufacturing sectors.

Overall, the Conical Twin Screw and Barrel product represents a significant advancement in injection molding technology. Its combination of a durable, high-hardness integral barrel, customizable length, and high output capacity make it an indispensable tool for manufacturers looking to improve process efficiency and product quality. By leveraging the benefits of the Injection Molding Screw Set, Conical Tandem Screw System, and Twin-Conical Screw Assembly, users can achieve superior plastic processing results, reduce operational costs, and maintain competitive advantage in the fast-evolving plastics industry.

Features:

• Product Name: Conical Twin Screw and Barrel
• Barrel Type: Integral Barrel
• Drive Type: Hydraulic or Electric Motor Driven
• Maximum Output Capacity: 150kg/h
• Barrel Cooling Zones: 1-3 Zones
• Barrel Rotation Speed: 0-60rpm
• Features a Barrel and Screw Combination for optimal performance
• Equipped with a Conical Tandem Screw System for efficient processing
• Includes an Injection Molding Screw Set designed for precision and durability

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel product is a highly versatile and efficient solution designed for a wide range of industrial applications. Manufactured in China and certified with ISO9001, this product guarantees superior quality and reliability. The Conical Tandem Screw System incorporated in this set provides excellent mixing, plasticizing, and conveying performance, making it ideal for various polymer processing tasks.

This Injection Molding Screw Set is especially suitable for industries that demand precision and durability. With a barrel length ranging from 1000mm to 10000mm and a maximum output capacity of 150kg/h, it can accommodate both small-scale and large-scale production needs. The integral barrel design ensures structural integrity and consistent performance under high operational pressures.

The screws are crafted with a hardness rating of HRC 58-62, which ensures long-lasting wear resistance and efficient material processing. Additionally, the system can withstand temperatures up to 300°C, making it perfect for processing a wide variety of thermoplastics and other heat-sensitive materials.

Typical application occasions for the Jialong Conical Tandem Screw System include injection molding, extrusion, and compounding processes where precise control over material flow and temperature is crucial. It is widely used in the automotive, packaging, electronics, and consumer goods industries for manufacturing high-quality plastic components and products.

Scenarios where this Injection Molding Screw Set excels include the production of intricate molded parts requiring uniform melting and mixing, as well as continuous extrusion processes that demand stable output and minimal downtime. Its robust construction and efficient design allow for seamless integration into existing production lines, enhancing overall productivity.

Customers can order a minimum of 1 set, with prices ranging from USD $2400/set to $9500/set depending on specifications. The product is securely packaged in wooden packages to ensure safe delivery within 1 to 35 work days. Payment terms are flexible, with T/T accepted to facilitate smooth transactions.

In summary, the Jialong Conical Twin Screw and Barrel product is an ideal choice for manufacturers seeking a reliable, high-performance Conical Tandem Screw System and Injection Molding Screw Set that delivers excellent temperature resistance, durability, and output capacity for diverse plastic processing applications.