HV900-1000 Surface Hardness Conical Twin Screw and Barrel with Nitride or Chrome Plating and 20kW Heating Power for Conical Tandem Screw System

Surface Hardness HV900-1000 Barrel and Screw Combination Featuring Nitride Or Chrome Plating for Durable Plastic Processing Equipment

Product Description:

The Conical Twin Screw and Barrel product is a highly advanced and efficient solution designed for various industrial extrusion and injection molding applications. This product incorporates a Conical Tandem Screw System that ensures optimal performance, enhanced mixing, and superior material processing capabilities. Engineered to meet the demanding requirements of modern manufacturing, the Conical Twin Screw and Barrel system offers a perfect Barrel and Screw Combination that guarantees reliable operation and excellent product quality.

One of the standout features of this product is its operating speed range, which spans from 50 to 300 RPM. This wide range allows for flexible processing conditions, making it suitable for a diverse array of materials and production demands. Whether the application requires gentle mixing or high shear rates, the Conical Twin Screw and Barrel can be precisely adjusted to achieve the desired output, improving processing efficiency and reducing cycle times.

Heating power is another critical attribute of this system, with a robust 20 kW capacity that ensures rapid and consistent temperature control throughout the extrusion or injection molding process. Maintaining precise thermal conditions is essential for preventing material degradation and achieving uniform melt viscosity, and this product’s heating capabilities are designed to meet those needs effectively. The consistent temperature control also contributes to better dimensional stability and surface finish of the final products.

The product diameter options range from 20 mm to 200 mm, providing versatility to accommodate different production scales and material throughput requirements. This diameter flexibility allows manufacturers to scale their operations or customize their processing setups without compromising on performance or product quality. Additionally, the length to diameter ratio of the barrel varies from 20:1 to 40:1, offering further customization to optimize residence time and mixing intensity based on specific application needs.

Durability and longevity are paramount for any screw and barrel system, and this product excels in these areas with a surface hardness rating of HV900-1000. This high hardness level ensures excellent wear resistance, reducing maintenance frequency and extending service life even under high stress and abrasive material processing conditions. The superior surface hardness also minimizes the risk of corrosion and mechanical damage, maintaining consistent performance over time.

The Injection Molding Screw Set integrated within this Conical Twin Screw and Barrel system is designed to provide superior metering, melting, and mixing capabilities. This set is precision-engineered to work seamlessly with the conical screws, enhancing material homogeneity and ensuring smooth plasticizing processes. This results in higher product quality, reduced scrap rates, and improved overall efficiency in injection molding applications.

Furthermore, the Conical Tandem Screw System enables enhanced compounding and mixing efficiency by utilizing two intermeshing screws with a conical design. This configuration promotes better conveying and mixing of materials, reduces shear stress on sensitive polymers, and supports processing of a wide range of materials, including composites, masterbatches, and specialty compounds. The tandem arrangement also facilitates improved venting and degassing, which are critical for producing high-quality molded parts.

In summary, the Conical Twin Screw and Barrel product represents a state-of-the-art Barrel and Screw Combination tailored for high-performance extrusion and injection molding processes. Its adjustable operating speed, substantial heating power, versatile diameter and length ratios, and exceptional surface hardness make it an indispensable component for manufacturers seeking to optimize their production lines. The inclusion of the Injection Molding Screw Set and Conical Tandem Screw System further enhances its capabilities, ensuring consistent, high-quality output and operational reliability. This product is an excellent choice for industries aiming to achieve superior processing results with reduced downtime and maintenance costs.

Features:

• Product Name: Conical Twin Screw and Barrel
• Barrel Surface Treatment: Nitride or Chrome Plating
• Length to Diameter Ratio: 20:1 to 40:1
• Surface Hardness: HV900-1000
• Operating Speed: 50 - 300 Rpm
• Heating Power: 20kw
• Optimized Screw and Cylinder Unit for enhanced performance
• Durable Barrel and Screw Combination ensuring long service life
• Precision engineered Screw and Cylinder Unit for reliable operation

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel product is a highly versatile and efficient solution designed to meet the demanding needs of various industrial applications. As a certified ISO9001 product made in China, this equipment ensures superior quality and reliability. It is widely used in conjunction with a Conical Tandem Screw System, providing excellent performance for plastic processing and other material extrusion tasks.

This Screw and Cylinder Unit is ideal for injection molding processes, offering a robust Injection Molding Screw Set that can handle a diameter range of 30mm to 150mm and product diameters between 20mm and 200mm. With an operating speed of 50 to 300 RPM and a surface hardness rating of HV900-1000, it guarantees durability and precision in high-volume production environments. The heating power of 20kw ensures the material is melted uniformly, improving the consistency and quality of the final products.

Typical application occasions for the Jialong Conical Twin Screw and Barrel include plastic extrusion, compounding, and injection molding where precise temperature control and screw performance are critical. It is suitable for manufacturers in the plastics, chemical, and food industries who require a reliable and efficient screw and barrel system to improve their production lines.

The product is packaged carefully in a wooden package to ensure safe delivery, with a minimum order quantity of just 1 set, making it accessible for both small and large-scale operations. Pricing ranges from USD $2400/set to $9500/set, depending on the specific configurations and dimensions chosen. Delivery times vary from 1 to 35 workdays, and payment terms are flexible with T/T accepted.

In summary, the Jialong Conical Twin Screw and Barrel product is an essential component for industries utilizing a Conical Tandem Screw System. Its high surface hardness, adjustable operating speed, and efficient heating power make it perfect for a wide range of injection molding and extrusion scenarios. Whether for initial setup or system upgrade, this Injection Molding Screw Set offers excellent value, precision, and operational stability.