Conical Twin Screw and Barrel with HRC 58-62 Hardness and Up To 300°C Temperature Resistance for Hydraulic Or Electric Motor Driven Applications

Product Description:

The Conical Twin Screw and Barrel is a highly specialized component designed for advanced injection molding applications, offering superior performance and durability. This product is specifically engineered to meet the demanding requirements of modern manufacturing processes, ensuring efficient material processing and consistent output quality. The Conical Twin Screw and Barrel is an essential part of the Injection Molding Screw Set, providing exceptional precision and reliability in various industrial settings.

One of the standout features of this product is the barrel hardness, which ranges between 950-1050HV. This high hardness level ensures excellent wear resistance and longevity, allowing the barrel to withstand the rigorous mechanical stresses and abrasive materials commonly encountered during injection molding. The enhanced hardness contributes to the extended lifespan of the component, reducing downtime and maintenance costs for manufacturers.

The drive type for the Conical Twin Screw and Barrel is versatile, offering options for both hydraulic and electric motor-driven systems. This flexibility allows users to select the most suitable drive mechanism based on their specific operational requirements and energy efficiency goals. Whether integrated into a hydraulic system for high torque applications or an electric motor for precision control, the drive type guarantees smooth and reliable operation.

Barrel rotation speed is another critical parameter, with the Conical Twin Screw and Barrel capable of operating at speeds ranging from 0 to 60 rpm. This wide speed range facilitates precise control over the material mixing and melting processes, enabling manufacturers to optimize cycle times and achieve consistent melt quality. The adjustable rotation speed enhances the versatility of the product, making it suitable for a broad spectrum of polymers and processing conditions.

The barrel cooling system is designed with 1 to 3 zones, allowing for effective temperature management during operation. Proper cooling is vital in injection molding to maintain material integrity and prevent overheating, which can degrade polymer properties. The multi-zone cooling capability ensures uniform temperature distribution along the barrel, improving process stability and product quality.

The barrel type used in this product is an integral barrel, which means it is constructed as a single, solid piece. This design enhances structural integrity and minimizes potential leakage points, ensuring reliable performance under high pressure and temperature conditions. The integral barrel construction also simplifies maintenance and reduces the risk of component failure, contributing to overall system efficiency.

The Conical Twin Screw and Barrel is a critical part of the Twin-Conical Screw Assembly, which is renowned for its superior mixing and conveying capabilities. This assembly design ensures thorough blending of materials, uniform melting, and efficient heat transfer, making it ideal for complex injection molding processes. The twin-conical configuration improves the processing of a wide range of polymers, including those with challenging viscosities and filler contents.

In summary, the Conical Twin Screw and Barrel offers a robust and reliable solution for injection molding applications. Its high barrel hardness, flexible drive type options, adjustable rotation speed, multi-zone cooling system, and integral barrel design combine to deliver exceptional performance and durability. As a vital component of the Injection Molding Screw Set and Twin-Conical Screw Assembly, it ensures optimal processing conditions, improved product quality, and enhanced operational efficiency for manufacturers across various industries.

Features:

• Product Name: Conical Twin Screw and Barrel
• Barrel Cooling Zones: 1-3 Zones
• Barrel Rotation Speed: 0-60 rpm
• Screw Type: Conical Twin Screw
• Drive Type: Hydraulic or Electric Motor Driven
• Screw Hardness: HRC 58-62
• Features a Conical Tandem Screw System for enhanced performance
• Includes a precision-engineered Screw and Cylinder Unit
• Optimized Barrel and Screw Combination for efficient operation

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel product is an advanced solution designed specifically for industries requiring high precision and efficiency in plastic processing. Featuring the innovative Conical Tandem Screw System, this product ensures superior material mixing and homogenization, making it ideal for complex polymer blending and compounding applications. Its conical twin screw design allows for increased shear and optimized flow, enhancing the overall performance of injection molding and extrusion processes.

Manufactured in China and certified with ISO9001, the Jialong Conical Twin Screw and Barrel guarantees quality and reliability. The product comes with a minimum order quantity of just 1 set, making it accessible for small to large-scale manufacturers. With pricing ranging from USD $2400/set to $9500/set, it offers a cost-effective solution tailored to diverse production needs. Each unit is carefully packaged in a sturdy wooden package to ensure safe delivery, with a delivery time frame of 1-35 work days depending on order specifications.

This Injection Molding Screw Set supports a barrel rotation speed adjustable from 0 to 60 rpm, providing flexibility to accommodate various material viscosities and processing requirements. The barrel length ranges from 1000mm up to 10000mm, allowing customization based on the scale of production and specific application demands. The integral barrel type construction enhances durability and temperature resistance, withstanding temperatures up to 300°C, which is essential for processing high-temperature polymers.

The Conical Tandem Screw System incorporated in this product excels in scenarios where precise temperature control and consistent material flow are critical, such as in the production of engineering plastics, PVC compounds, and specialty polymers. It is especially suited for injection molding applications requiring consistent screw performance and optimal melting characteristics. Manufacturers involved in the production of automotive parts, medical devices, packaging materials, and consumer goods will find this system invaluable for improving product quality and reducing cycle times.

Payment terms are flexible, with T/T accepted to facilitate smooth transactions. The Jialong Conical Twin Screw and Barrel product is ideal for businesses seeking a reliable, high-performance Injection Molding Screw Set that combines advanced engineering, robust construction, and customizable parameters to meet the demands of modern plastic processing industries.