Conical Twin Screw and Barrel with 0.015mm/m Barrel Straightness Up To 300°C Temperature Resistance and 1-3 Screw Cooling Zones for Precision Extrusion

Screw And Barrel Conical Tandem Screw System Engineered to Deliver Performance and Precise Control in Extrusion Processes

Product Description:

The Conical Twin Screw and Barrel is a highly advanced component designed for demanding industrial applications that require precision, durability, and efficiency. This product is an essential part of the Conical Tandem Screw System, widely recognized for its superior performance in polymer processing and injection molding industries. Engineered with a focus on high wear resistance, the Conical Twin Screw and Barrel ensures long-lasting operation even under the most strenuous conditions, making it an ideal choice for businesses aiming to maximize productivity and minimize downtime.

One of the key features of this product is its exceptional wear resistance. The barrel and screws are subjected to rigorous wear and tear during operation, especially in injection molding processes where abrasive materials and high stress are common. To combat this, the barrel surface undergoes advanced treatments including nitriding and chrome plating. Nitriding enhances the surface hardness by diffusing nitrogen into the metal, creating a tough, wear-resistant layer. Chrome plating further protects the surface by providing a smooth, corrosion-resistant finish that reduces friction and extends the lifespan of the components. Together, these treatments significantly improve the durability and reliability of the barrel, ensuring that the Injection Molding Screw Set maintains optimal performance for extended periods.

The barrel diameter of the Conical Twin Screw and Barrel ranges from 45mm to 250mm, providing versatility to accommodate different processing requirements. This range allows for easy customization based on the scale and type of production, making the product suitable for both small-scale laboratory setups and large-scale industrial manufacturing. Such flexibility is crucial in industries where precise control over material flow and melting is required to achieve high-quality end products.

In addition to its robust construction and customizable size, the barrel rotation speed can be finely controlled within a range of 0 to 60 rpm. This variable speed capability allows operators to adjust the screw rotation to match the specific processing conditions, optimizing the melting, mixing, and homogenizing of materials. Precise control over rotation speed is essential to maintain consistent product quality and improve overall process efficiency.

The Conical Twin Screw and Barrel also features between one to three screw cooling zones. These cooling zones are integral to maintaining the optimal temperature of the screws during operation, preventing overheating and thermal degradation of materials. By effectively managing the temperature, the cooling zones help in achieving stable processing conditions and reducing the risk of screw damage. This feature is particularly beneficial in processes involving heat-sensitive materials or requiring precise thermal control.

Another significant aspect of this product is its design as a Twin-Conical Screw Assembly. This configuration enhances the mixing and conveying capabilities compared to traditional single-screw systems. The twin screws work in tandem to provide more efficient shear and blending, resulting in improved material homogeneity and processing speed. The conical shape of the screws allows for better pressure control and material flow, which is especially advantageous in complex injection molding tasks.

In summary, the Conical Twin Screw and Barrel is a premium Injection Molding Screw Set that combines advanced material treatments, versatile sizing, precise speed control, and efficient cooling to deliver outstanding performance and durability. Its integration within the Conical Tandem Screw System and its twin-conical screw design ensure superior mixing, wear resistance, and operational stability. This product is an excellent investment for industries seeking to enhance their injection molding and polymer processing capabilities with reliable, high-quality components.

Features:

• Product Name: Conical Twin Screw and Barrel
• Product Type: Screw and Barrel
• Barrel Diameter Range: 45mm - 250mm
• Screw Cooling Power: 3kw
• Barrel Straightness: 0.015mm/m
• Screw Cooling Zones: 1-3 Zones
• Includes Screw and Cylinder Unit for efficient operation
• Designed as an Injection Molding Screw Set for precision molding
• Features a Twin-Conical Screw Assembly for enhanced performance

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel, model number 80/156, is a high-performance Screw and Cylinder Unit designed to meet the rigorous demands of modern manufacturing processes. Originating from China and certified with ISO9001, this product guarantees quality and durability. Its robust construction, featuring barrel surface treatment through nitriding and chrome plating, ensures long-lasting resistance to wear and corrosion, making it ideal for continuous and heavy-duty operations.

This Twin-Conical Screw Assembly is particularly suitable for injection molding applications where precision and efficiency are paramount. The Injection Molding Screw Set is engineered to deliver a maximum output capacity of 150kg/h, making it perfect for medium to large scale production environments. Its barrel rotation speed of 0-60rpm allows for flexible processing speeds, adapting easily to different material types and production requirements.

The product is equipped with 3 to 7 screw heating zones, providing excellent temperature control throughout the molding process. This ensures consistent melting and molding of materials, reducing defects and improving product quality. Additionally, the screw cooling power of 3kw maintains optimal operating temperatures, preventing overheating and prolonging the lifespan of both the screw and barrel.

Ideal application occasions for the Jialong 80/156 Twin-Conical Screw and Barrel include manufacturing settings focused on producing plastic parts, automotive components, household appliances, and packaging materials. Its precision and reliability make it suitable for use in industries such as electronics, medical devices, and consumer goods, where exact molding specifications are critical.

The product is available for a minimum order quantity of 1 set, priced competitively at USD $2300 per set. It is carefully packaged in a sturdy wooden package to ensure safe delivery and can be shipped within 1 to 35 workdays depending on order volume and destination. Payment terms are flexible with T/T accepted, facilitating smooth transactions for clients worldwide.

In summary, the Jialong Conical Twin Screw and Barrel 80/156 is an excellent choice for manufacturers seeking a reliable, efficient, and durable Injection Molding Screw Set. Its advanced features, including the Twin-Conical Screw Assembly design, superior surface treatment, and precise heating and cooling capabilities, make it a versatile and essential component for various injection molding applications.