5kw Barrel Heating Power Conical Twin Screw and Barrel with High Torque Capacity and Excellent Corrosion Resistance

5kw Barrel Heating Power Conical Tandem Screw System Incorporating High Torque Capacity Suitable Heavy-duty Processing for Performance

Product Description:

The Conical Twin Screw and Barrel is a high-performance component designed for advanced extrusion and processing applications. Crafted from premium 38CrMoAl material, this product stands out for its exceptional strength, durability, and resistance to wear and corrosion. The choice of 38CrMoAl alloy ensures that the Conical Twin Screw and Barrel can withstand the rigorous demands of industrial environments while maintaining excellent corrosion resistance, making it an ideal solution for processes involving aggressive materials or harsh operating conditions.

At the heart of this product is the Twin-Conical Screw Assembly, which offers superior mixing, conveying, and shearing capabilities. The conical design of the screws allows for efficient material flow and enhanced pressure build-up, facilitating improved processing efficiency and product quality. This assembly is engineered to optimize the interaction between the screws and the barrel, ensuring consistent output and minimizing downtime. The conical twin screws also reduce the risk of material stagnation, which can be a common issue in traditional screw designs.

Integral to the system is the Conical Tandem Screw System, which further enhances the processing performance by allowing two screws to operate in tandem within the barrel. This configuration provides greater flexibility in handling a wide range of materials, from highly viscous polymers to delicate compounds requiring gentle processing. The tandem setup ensures uniform mixing and heat distribution, contributing to higher throughput rates and better finished product characteristics. Additionally, the tandem screw system is designed to be easily maintained and serviced, reducing operational costs and extending the service life of the equipment.

The Barrel Structure of this product features a Grooved Feeding Barrel design, which plays a crucial role in efficient material intake and conveyance. The grooves facilitate smooth feeding of raw materials into the screw channels, preventing clogging and ensuring an even and continuous flow. This structural enhancement helps optimize the overall performance of the screw and barrel unit, improving both productivity and product quality. The grooved feeding barrel also aids in better heat transfer and mixing, contributing to the consistent processing of materials.

Temperature control is vital in extrusion and processing operations, and the Conical Twin Screw and Barrel is equipped with versatile cooling options to meet diverse requirements. Both the barrel and the screw employ advanced cooling methods, available in either air cooling or water cooling systems. The Barrel Cooling System can be configured for air cooling or water cooling depending on the specific process needs, providing precise temperature regulation to maintain optimal processing conditions. Similarly, the Screw Cooling Method supports both air cooling and water cooling, ensuring that heat generated during operation is efficiently dissipated. These cooling capabilities prevent overheating, reduce thermal degradation of materials, and enhance the longevity of the screw and barrel components.

In summary, the Conical Twin Screw and Barrel is a robust and versatile screw and cylinder unit designed for efficiency and reliability. Its construction from 38CrMoAl material guarantees excellent corrosion resistance and mechanical strength, while the Twin-Conical Screw Assembly and Conical Tandem Screw System deliver outstanding processing performance. The grooved feeding barrel structure ensures smooth material handling and improved heat transfer, and the flexible cooling systems maintain optimal operating temperatures. Together, these features make the Conical Twin Screw and Barrel an indispensable component for modern extrusion and processing machinery, capable of meeting the rigorous demands of various industrial applications.

Features:

• Product Name: Conical Twin Screw and Barrel
• Drive Type: Hydraulic or Electric Motor Driven
• Product Material: 38CrMoAl
• Surface Treatment: Nitriding or Chrome Plating
• Barrel Structure: Grooved Feeding Barrel
• Barrel Heating Power: 5kw
• High-quality Barrel and Screw Combination for optimal performance
• Designed as an Injection Molding Screw Set to ensure precision and durability
• Reliable Injection Molding Screw Set suitable for various industrial applications

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel product is an advanced Twin-Conical Screw Assembly designed for a wide range of industrial applications. Manufactured in China and certified with ISO9001, this product guarantees superior quality and reliability. It is ideal for processing materials that require precise control over temperature and pressure, thanks to its robust construction and efficient cooling systems. The product’s hardness reaches HRC58-62, ensuring long-lasting durability in demanding production environments.

With a screw diameter that varies typically from 20mm to 120mm and a product diameter ranging between 20mm and 200mm, the Conical Tandem Screw System offers great versatility for different processing needs. Whether you are involved in polymer extrusion, compounding, or other plastic processing operations, this Screw and Cylinder Unit can be customized to meet your specific requirements. The screw cooling method options include both air cooling and water cooling, complementing the barrel cooling system which also supports air and water cooling, thus providing excellent temperature control during operation.

The Conical Twin Screw and Barrel product is suitable for various application occasions and scenarios. It is widely used in plastic manufacturing industries where precise mixing, melting, and extrusion of raw materials are crucial. This system is perfect for producing high-quality plastic pellets, sheets, films, and profiles. Additionally, it can be employed in chemical processing, food extrusion, and rubber manufacturing, where consistent material flow and temperature regulation are essential.

Jialong’s product is designed to accommodate both small-scale and large-scale production, with a minimum order quantity of just one set. Pricing ranges from USD $2400/set to $9500/set, depending on specifications and customization. The product is carefully packaged in a wooden package to ensure safe delivery, with a delivery time frame of 1 to 35 work days. Payment terms are flexible, primarily T/T, to facilitate smooth transactions.

Thanks to its high performance and adaptability, the Jialong Twin-Conical Screw Assembly is an excellent choice for manufacturers looking to enhance their production efficiency and product quality. It combines innovative design with reliable materials, making it suitable for continuous and stable operation in a variety of industrial settings.