Conical Barrel Type Conical Twin Screw and Barrel Max Output 1000kgh Suitable for High Throughput Plastic Extrusion Lines

Product Description:

The Conical Twin Screw and Barrel product represents an advanced solution in the field of polymer processing and extrusion technology. Designed with precision and durability in mind, this product is engineered to meet the demanding requirements of various industrial applications, offering exceptional performance and reliability.

At the core of this product is the barrel, crafted from high-grade alloy steel. This choice of material ensures outstanding mechanical strength, wear resistance, and longevity, even under high-stress operating conditions. The barrel’s conical design is a key feature that distinguishes it from conventional cylindrical barrels, providing enhanced material flow and improved mixing efficiency. The conical barrel type facilitates a more uniform shear and better temperature control, which is critical for processing sensitive materials.

One of the standout characteristics of this product is the Twin-Conical Screw Assembly. This assembly incorporates two conical screws that work in tandem within the conical barrel, creating a highly efficient Conical Tandem Screw System. This system is engineered to optimize the compounding and mixing processes by ensuring thorough blending and consistent material homogeneity. The conical tandem screw system also allows for better conveyance of materials, reducing the risk of degradation and improving the overall quality of the end product.

To further enhance durability and performance, the barrel surface is treated with a chrome plating that achieves a hardness rating between HV 900 and 1000. This high level of hardness provides excellent resistance to wear, corrosion, and abrasion, which significantly extends the service life of the barrel. The chrome plating also facilitates easier cleaning and maintenance, reducing downtime and operational costs for manufacturers using this equipment.

Another important aspect of the Conical Twin Screw and Barrel product is its versatile cooling options. The barrel can be equipped with either air cooling or water cooling systems, depending on the specific processing requirements. Air cooling is suitable for applications where temperature control is less critical or where water availability is limited. On the other hand, water cooling is highly effective in maintaining precise temperature regulation, especially in high-speed or high-temperature extrusion processes. This flexibility in barrel cooling ensures optimal processing conditions and contributes to consistent product quality.

The conical barrel type, combined with the Twin-Conical Screw Assembly, creates a synergistic effect that enhances the overall efficiency of the extrusion process. The conical shape promotes better melting and mixing, while the twin screws provide thorough material conveyance and compounding. This makes the Conical Tandem Screw System ideal for processing a wide range of materials, including thermoplastics, elastomers, and specialty compounds.

In summary, the Conical Twin Screw and Barrel product is a robust and versatile component designed to meet the high standards of modern polymer processing industries. With its high-grade alloy steel barrel, durable chrome plating with hardness between HV 900 and 1000, and flexible cooling options, it delivers excellent performance and longevity. The integration of the Twin-Conical Screw Assembly within the Conical Tandem Screw System ensures superior mixing, compounding, and material handling capabilities. This makes the product an excellent choice for manufacturers seeking to improve efficiency, product quality, and operational reliability in their extrusion and compounding processes.

Features:

• Product Name: Conical Twin Screw And Barrel
• Max Output: 1000kg/h
• Barrel Cooling System: Air Cooling / Water Cooling
• Barrel Cooling: Air Or Water Cooling
• Barrel Surface Treatment: Nitriding And Chrome Plating
• Includes Injection Molding Screw Set for efficient material processing
• Twin-Conical Screw Assembly designed for optimized performance
• Durable Screw and Cylinder Unit for long-lasting operation

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel product is an advanced piece of equipment designed to meet diverse processing needs across various industries. Featuring a Conical Tandem Screw System, this product excels in providing efficient mixing, compounding, and extrusion solutions. The Barrel and Screw Combination is engineered with precision to ensure optimal performance, durability, and adaptability, making it suitable for a wide array of application occasions and scenarios.

In the plastics industry, the Jialong Conical Twin Screw and Barrel is widely used for the compounding and extrusion of polymers. Its co-rotating or counter-rotating screw configuration allows for flexible processing of materials such as PVC, PE, PP, and other thermoplastics. The conical barrel type enhances material flow and reduces shear stress, which is essential for producing high-quality plastic products with consistent properties. Additionally, the barrel surface treatment, including nitriding and chrome plating, significantly improves wear resistance, extending the service life of the equipment even under demanding production conditions.

The food processing sector also benefits greatly from this equipment. The precise Barrel and Screw Combination enables efficient mixing and kneading of food materials, ensuring uniform texture and quality. The barrel cooling system, which can be air cooling or water cooling, helps maintain optimal processing temperatures, preventing material degradation and preserving nutritional value. This makes the product ideal for applications such as dough preparation, snack extrusion, and pet food manufacturing.

In chemical and pharmaceutical manufacturing, the Jialong Conical Twin Screw and Barrel is employed for compounding and reactive extrusion processes. The flexibility of the screw configuration and barrel cooling options ensures precise control over processing conditions, which is critical for producing specialty chemicals and pharmaceutical compounds with high purity and consistency.

With a minimum order quantity of just one set, competitive pricing ranging from USD $2400 to $9500 per set, and ISO9001 certification guaranteeing quality standards, the Jialong Conical Twin Screw and Barrel product is both accessible and reliable. The equipment is securely packaged in a wooden package for safe delivery within 1 to 35 work days. Payment terms are convenient with T/T options available.

Overall, the Jialong Conical Twin Screw and Barrel system is a versatile and robust solution for industries requiring precise and efficient extrusion and compounding. Its superior Barrel and Screw Combination, combined with customizable features such as cooling systems and screw configurations, make it an indispensable tool in modern manufacturing processes.

Customization:

Jialong offers customized Product Customization Services for the Conical Twin Screw and Barrel, designed to meet your specific manufacturing needs. Our Twin-Conical Screw Assembly is engineered with precision, featuring a screw length of 1000mm and capable of a maximum output of 1000kg/h, ensuring high efficiency and performance.

Manufactured in China, each Injection Molding Screw Set undergoes strict quality control and is certified with ISO9001, guaranteeing reliability and durability. The screws and barrels are crafted with a product hardness of HRC58-62, providing excellent wear resistance for long service life.

The Screw and Cylinder Unit is available with flexible cooling options to suit your process requirements, including oil cooling or water cooling for the screw, and air or water cooling for the barrel. This ensures optimal thermal management during operation.

We accommodate orders starting from a minimum quantity of 1 set, with prices ranging from USD $2400/set to $9500/set depending on specifications. All products are securely packaged in wooden packages to prevent damage during transit.

Delivery time varies between 1 to 35 work days to provide you with timely fulfillment. Payment terms are flexible with T/T accepted for your convenience.

Choose Jialong for your Conical Twin Screw and Barrel needs and benefit from top-quality Injection Molding Screw Sets tailored to your production demands.

Support and Services:

Our Conical Twin Screw and Barrel product comes with comprehensive technical support and services to ensure optimal performance and longevity. We provide expert consultation for installation, operation, and maintenance to help you maximize productivity and minimize downtime.

Our technical support team is available to assist with troubleshooting, process optimization, and customization to meet your specific application requirements. We also offer training programs for your operators and maintenance staff to enhance their skills and knowledge.

In addition, we supply genuine replacement parts and perform refurbishment services to extend the life of your equipment. Regular maintenance contracts and on-site service visits are available to keep your Conical Twin Screw and Barrel running smoothly and efficiently.

Trust our dedicated support and service team to deliver timely and professional assistance, ensuring your operations achieve the highest standards of quality and reliability.