Hydraulic Or Electric Motor Driven Conical Twin Screw and Barrel with Integral Barrel and 1000-10000mm Barrel Length

Product Description:

The Conical Twin Screw and Barrel is an advanced extrusion component designed to meet the high demands of modern manufacturing processes. Engineered with precision and durability in mind, this product features a robust Conical Tandem Screw System that ensures optimal mixing, melting, and conveying of various materials. The conical twin screw design enhances the efficiency and consistency of processing, making it an ideal choice for industries such as plastics, rubber, and chemical production.

At the heart of this product is the Screw and Cylinder Unit, which plays a critical role in the performance and reliability of the extrusion process. The conical twin screw geometry offers significant advantages over traditional parallel twin screws by providing better self-cleaning characteristics, reduced shear stress, and improved material homogenization. This results in higher quality output and minimizes downtime caused by material degradation or fouling.

One of the standout features of this Conical Twin Screw and Barrel system is its impressive maximum output capacity of 150kg/h. This capacity makes it suitable for both small-scale production runs and medium-scale industrial applications, providing flexibility to manufacturers who require consistent and reliable throughput. The system’s ability to handle a wide range of materials with varying viscosities and melting points further enhances its versatility.

Temperature resistance is a critical factor in extrusion and molding operations, and this product excels in this regard. The Conical Twin Screw and Barrel can withstand temperatures up to 300°C, allowing it to process high-temperature polymers and other heat-sensitive materials safely and efficiently. This high-temperature tolerance ensures that the material properties are preserved throughout the processing cycle, resulting in superior end-product quality.

The drive system of the Conical Twin Screw and Barrel offers two options: hydraulic or electric motor driven. This flexibility allows manufacturers to choose the most suitable power source based on their specific operational requirements, energy efficiency goals, and integration preferences. The hydraulic drive option provides smooth torque transmission and is ideal for heavy-duty applications, while the electric motor drive offers precise speed control and energy savings.

Operating within a barrel rotation speed range of 0-60rpm, this system provides excellent control over the extrusion process. The adjustable rotation speed enables fine-tuning of the shear rate and residence time, which are crucial for achieving the desired material characteristics. This feature is particularly beneficial when working with sensitive materials that require gentle handling or when processing complex blends that need thorough mixing.

In addition to its technical capabilities, the Conical Twin Screw and Barrel is designed for ease of maintenance and long service life. The Injection Molding Screw Set integrated within the unit is manufactured from high-grade materials to resist wear and corrosion, ensuring consistent performance over extended periods. The modular design allows for quick replacement or upgrade of components, minimizing downtime and maintenance costs.

Overall, the Conical Twin Screw and Barrel represents a state-of-the-art solution for extrusion and injection molding applications. Its combination of a Conical Tandem Screw System, high output capacity, excellent temperature resistance, flexible drive options, and precise speed control makes it a highly reliable and efficient choice for manufacturers aiming to optimize their production processes. Whether used in plastic compounding, rubber processing, or other polymer-based industries, this product delivers superior performance and value.

Features:

• Product Name: Conical Twin Screw and Barrel
• Max Output Capacity: 150kg/h
• Barrel Hardness: 950-1050HV
• Barrel Cooling Zones: 1-3 Zones
• Barrel Length: 1000-10000mm
• Screw Hardness: HRC 58-62
• Features a Barrel and Screw Combination designed for optimal performance
• Includes a Twin-Conical Screw Assembly for enhanced processing efficiency
• Equipped with a Screw and Cylinder Unit ensuring durability and reliability

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel product is an advanced Screw and Cylinder Unit designed for high-efficiency plastic processing applications. Originating from China and certified by ISO9001, this Injection Molding Screw Set offers superior performance and durability, making it an ideal choice for manufacturers seeking reliable equipment with consistent output. The product features a conical twin screw design that enhances mixing and extrusion efficiency, suitable for a wide range of polymer materials.

With a maximum output capacity of 150kg/h, this Screw and Cylinder Unit is perfect for medium to large-scale production environments where efficiency and precision are paramount. The barrel hardness ranges between 950-1050HV, while the screws boast an impressive hardness of HRC 58-62, ensuring long-lasting wear resistance even under demanding operating conditions. Depending on specific production requirements, the barrel cooling zones can be configured from 1 to 3 zones, providing optimal temperature control and ensuring product quality throughout the injection molding process.

The Jialong Injection Molding Screw Set is widely used in various industrial occasions such as automotive parts manufacturing, household goods production, electronic components molding, and packaging industries. Its conical twin screw design facilitates excellent material homogenization, making it suitable for processing engineering plastics, thermoplastics, and even composite materials. The product’s versatility supports different injection molding machines, enabling seamless integration into existing production lines.

From rapid prototyping to full-scale manufacturing, this Screw and Cylinder Unit caters to diverse application scenarios including precision molding of small intricate parts, high-volume production of large components, and specialty material processing that requires stringent temperature and pressure control. The robust construction combined with precise engineering ensures consistent performance, reducing downtime and maintenance costs.

Jialong offers flexible ordering with a minimum order quantity of just 1 set, priced between USD $2400/set and $9500/set depending on configuration and customization. The product is securely packaged in a wooden package to guarantee safe delivery, with a lead time ranging from 1 to 35 workdays. Payment terms are convenient with T/T accepted, facilitating smooth procurement processes for global customers.

In summary, the Jialong Conical Twin Screw and Barrel Injection Molding Screw Set is a reliable, high-performance solution for industries requiring efficient, durable, and precise Screw and Cylinder Units. Its design and material quality ensure excellent service life and output consistency, making it a valuable asset in modern plastic processing operations.