Conical Twin Screw and Barrel with 0.015mm/m Barrel Straightness Nitriding and Chrome Plating HRC58-62 Hardness for Injection Molding

Barrel Straightness 0015mmm Twin Conical Screw Assembly Customization On Request Components Tailored to Material Processing Needs

Product Description:

The Conical Twin Screw and Barrel is an advanced component designed specifically for high-performance injection molding machines. This product stands out due to its unique conical screw structure, which enhances material processing efficiency and ensures superior mixing and melting capabilities. Ideal for various injection molding applications, the Twin-Conical Screw Assembly is engineered to provide consistent and reliable performance, making it an essential part of any injection molding screw set.

One of the key features of this Conical Twin Screw and Barrel is the presence of 1 to 3 screw cooling zones. These cooling zones are strategically integrated to maintain optimal temperature control during the molding process, preventing overheating and ensuring the longevity of the screw and barrel assembly. By effectively managing the thermal conditions, the cooling zones help achieve better material quality and reduce the risk of defects in the molded products.

The hardness of the screw is another critical attribute, rated between HRC58 and HRC62. This high hardness level ensures exceptional wear resistance and durability, allowing the screw to withstand the rigorous conditions of continuous injection molding operations. The enhanced hardness contributes to extended service life and reduces the frequency of maintenance or replacement, ultimately lowering operational costs for manufacturers.

The barrel surface treatment further elevates the performance of this injection molding screw set. It undergoes a dual process of nitriding and chrome plating, which significantly improves the surface hardness and corrosion resistance of the barrel. Nitriding introduces a hard, wear-resistant layer, while chrome plating provides a smooth, low-friction surface that facilitates the efficient flow of molten material. This combination of treatments not only improves the barrel’s durability but also enhances the overall efficiency of the injection molding process.

Power efficiency is a vital consideration in modern injection molding equipment, and the Conical Twin Screw and Barrel addresses this with a screw cooling power of 3kw. This cooling power is optimized to balance performance and energy consumption, ensuring that the screw assembly remains at the ideal operating temperature without excessive power usage. The efficient cooling system contributes to stable production cycles and helps maintain consistent product quality.

As part of a comprehensive injection molding screw set, the Twin-Conical Screw Assembly integrates seamlessly with other components to deliver superior processing performance. The conical design of the screws facilitates better material conveyance, melting, and mixing, which is essential for achieving high-quality molded parts with uniform physical properties. This design also helps in minimizing shear stress and reducing the chances of material degradation during processing.

Manufacturers seeking to improve their injection molding processes will find the Conical Twin Screw and Barrel to be a reliable and efficient solution. Its combination of high hardness, advanced surface treatment, effective cooling zones, and optimized cooling power makes it a standout choice in the market. Whether used for standard or specialized molding applications, this product ensures enhanced productivity, reduced downtime, and superior molded part quality.

In summary, the Conical Twin Screw and Barrel is an indispensable component within any Injection Molding Screw Set, offering advanced features such as 1-3 screw cooling zones, HRC58-62 hardness, nitriding and chrome plating surface treatment, and a screw cooling power of 3kw. Its Twin-Conical Screw Assembly design not only improves material processing but also extends the service life of the equipment, making it a valuable investment for injection molding professionals aiming for excellence in product quality and operational efficiency.

Features:

• Product Name: Conical Twin Screw and Barrel
• Barrel Diameter: 45mm - 250mm
• Temperature Resistance: Up To 300°C
• Screw Type: Conical Twin Screw
• Barrel Surface Treatment: Nitriding And Chrome Plating
• Hardness: HRC58-62
• Advanced Barrel and Screw Combination for enhanced performance
• Durable Barrel and Screw Combination designed for longevity
• Features a Conical Tandem Screw System for efficient processing

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel, model number 80/156, represents a cutting-edge solution for various industrial processing applications. Originating from China and certified with ISO9001, this high-quality Screw and Cylinder Unit is designed to meet the rigorous demands of modern manufacturing environments. Its conical tandem screw system offers enhanced mixing, extrusion, and conveying capabilities, making it ideal for industries such as plastics, food processing, pharmaceuticals, and chemical production.

One of the most common application occasions for the Jialong Conical Twin Screw and Barrel is in the extrusion process where precise control over material flow and temperature is critical. The twin-conical screw assembly ensures efficient material plasticization and homogenization, which is vital for producing consistent and high-quality end products. This product is well-suited for both small-scale and large-scale production lines, thanks to its flexible barrel diameter range of 45mm to 250mm and adjustable barrel rotation speed from 0 to 60rpm.

The versatility of the conical tandem screw system allows it to handle a wide variety of materials with different viscosities and thermal properties. This makes it perfect for scenarios such as polymer compounding, where multiple materials need to be blended uniformly, or for reactive extrusion processes where precise temperature control within the screw cooling zones (ranging from 1 to 3 zones) is essential. Its robust construction and conical screw structure also enable it to operate efficiently under demanding conditions, ensuring reliability and long service life.

In terms of operational logistics, the Jialong Conical Twin Screw and Barrel is available with a minimum order quantity of just 1 set, priced competitively at USD $2300 per set. The product is carefully packaged in a wooden package to ensure safe delivery within 1 to 35 workdays, depending on the order volume and destination. Payment terms are convenient with T/T options, making the purchasing process straightforward.

Overall, the Jialong Conical Twin Screw and Barrel 80/156 is an indispensable component for industries requiring advanced screw and barrel configurations. Whether used in extrusion, compounding, or other specialized processing scenarios, this twin-conical screw assembly delivers exceptional performance, consistency, and durability, helping manufacturers achieve their production goals with confidence.