Nitriding Treated Single Screw Extruder Screw Barrel with Barrel Diameter 35mm to 500mm and HV 950-1100 Nitriding Hardness

Product Description:

The Single-threaded Screw and Barrel for Extruding Machine is a critical component designed to ensure optimal performance and durability in extrusion processes. This product is specifically engineered as part of the Single-screw Extruder Parts category, providing a robust and efficient solution for various extrusion applications. The Screw and Barrel Combination for Extruder is manufactured with precision and advanced treatment techniques to enhance its wear resistance, mechanical strength, and overall longevity.

One of the key features of this Single Screw Extruder Screw Barrel is its superior cooling method. It is available in both water-cooled and air-cooled options, allowing customization according to the specific operational requirements and environmental conditions. The water-cooled version ensures efficient heat dissipation during high-temperature extrusion processes, maintaining the structural integrity of the barrel and preventing overheating. On the other hand, the air-cooled option offers a cost-effective and simpler cooling solution suitable for less demanding applications or environments where water cooling is not feasible.

The processing type employed in manufacturing this screw barrel involves a specialized nitriding treatment. Nitriding is a surface hardening process that diffuses nitrogen into the material, creating a hard, wear-resistant layer on the surface. This treatment significantly enhances the durability of the Single-threaded Screw and Barrel for Extruding Machine, making it highly resistant to abrasion, corrosion, and deformation under continuous operational stress. The nitriding process also improves the fatigue strength, ensuring a longer service life and reducing maintenance frequency.

The surface treatment of the barrel is also nitriding, which contributes to the outstanding hardness and wear resistance of the product. The nitrided layer thickness ranges from 0.5 to 0.8 millimeters, providing a balanced combination of surface protection and core toughness. This precise control of the nitrided layer thickness ensures that the barrel maintains its dimensional stability while offering excellent resistance to surface wear and mechanical impacts.

In terms of mechanical properties, the barrel hardness is rated between HV900 and HV1100 on the Vickers hardness scale. This high hardness level is essential for enduring the intensive friction and pressure encountered during extrusion processes. The enhanced hardness also minimizes the risk of surface damage, extending the lifespan of the Single-screw Extruder Parts and maintaining consistent extrusion quality over time.

The Screw and Barrel Combination for Extruder is manufactured with stringent quality control measures to guarantee compatibility and optimal performance when assembled with extrusion machines. The precise engineering and high-quality materials used in production ensure that the Single-threaded Screw and Barrel for Extruding Machine deliver reliable and efficient operation, contributing to improved productivity and reduced downtime in extrusion workflows.

Overall, this Single Screw Extruder Screw Barrel is an excellent choice for industries requiring durable, high-performance extrusion components. Its advanced cooling options, nitriding surface treatment, and superior hardness make it a dependable solution that meets the demanding needs of modern extrusion machinery. Whether used in plastic, rubber, or other material extrusion, this product ensures longevity, efficiency, and consistent product quality, making it a valuable asset in the realm of Single-screw Extruder Parts.

Features:

• Product Name: Single Screw Extruder Screw Barrel
• Screw Type: Extruder Screw
• Part of the Extruder Screw and Barrel System
• Designed as Single-threaded Screw and Barrel for Extruding Machine
• Suitable for Single-screw Extruder Parts
• Barrel Hardness: HV900-1100
• Nitriding Hardness: HV 950-1100
• Processing Type: Nitriding Treatment
• Nitrided Layer Thickness: 0.5-0.8mm

Technical Parameters:

Applications:

The Barrel and Screw Assembly for Single Screw Extruder manufactured by Jialong is an essential component designed for high-performance extrusion applications. Crafted from premium 38CrMOAIA steel, this Single-screw Extruder Part boasts exceptional durability with a barrel hardness ranging from HV900 to HV1100. The nitrided layer thickness of 0.5-0.8mm further enhances wear resistance, making it suitable for continuous and demanding production environments. Available in screw diameters ranging from 20mm to 200mm, this Screw and Barrel Assembly offers versatility to meet various extrusion requirements.

Ideal for use in plastic, rubber, and food extrusion industries, the Single Screw Extruder Screw Barrel is perfectly suited for processing a wide range of raw materials. Whether you are involved in manufacturing plastic pipes, sheets, films, or pellets, this product ensures consistent material melting, mixing, and conveying due to its precise engineering and high-quality materials. The barrel and screw assembly optimizes the extrusion process by providing excellent thermal conductivity and mechanical strength, which contributes to improved product quality and operational efficiency.

Jialong’s Barrel and Screw Assembly for Single Screw Extruder is widely applied in scenarios requiring reliable and long-lasting performance. It is used extensively in extrusion lines within plastics manufacturing plants, rubber processing factories, and even specialty food extrusion setups. The product is designed to withstand high temperatures and pressures, making it suitable for continuous production runs. Its robust construction minimizes downtime caused by wear and tear, thereby enhancing productivity.

With a supply ability of 300 pieces per month and a minimum order quantity of just 1 set, Jialong offers flexible purchasing options to cater to both small-scale workshops and large industrial operations. Pricing ranges from USD $700 per set to USD $4500 per set, depending on specifications and customization. The product is carefully packed in wooden packages to ensure safe delivery within 1-35 workdays from the place of origin, China.

In summary, the Single Screw Extruder Screw Barrel by Jialong is an indispensable Single-screw Extruder Part that combines superior material quality, precision engineering, and reliable supply chain logistics. It is perfectly suited for any extrusion application requiring a durable and efficient Screw and Barrel Assembly, delivering excellent performance across various industries and production scenarios.

Customization:

Jialong offers high-quality Single Screw Extruder Screw Barrel products, expertly designed to meet the demands of various extrusion applications. As a renowned brand originating from China, we provide a customizable Screw and Barrel Combination for Extruder that ensures optimal performance and durability.

Our Extrusion Machine Screw and Barrel Unit features a nitrided surface treatment, delivering a nitrided layer thickness of 0.5-0.8mm and a nitriding hardness of HV 950-1100. This enhances wear resistance and extends the lifespan of the screw and barrel system. The screw diameter ranges from 20mm to 200mm, allowing for flexible customization to suit specific extrusion requirements.

With a minimum order quantity of just 1 set, Jialong accommodates both small-scale and large-scale production needs. Pricing ranges from USD $700 per set to USD $4500 per set, reflecting the varying specifications and customization options available. Each unit is carefully packaged in a wooden package to ensure safe delivery.

We maintain a strong supply ability of 300 pieces per month, with delivery times ranging from 1 to 35 work days depending on order size and customization requirements. Our Extruder Screw and Barrel System is engineered for precision and reliability, making it an ideal choice for enhancing the efficiency of your extrusion machinery.

Support and Services:

Our Single Screw Extruder Screw Barrel is engineered to deliver exceptional performance and durability in plastic extrusion processes. Designed with precision and manufactured using high-quality materials, this product ensures optimal melting, mixing, and conveying of polymer materials.

Technical support for the Single Screw Extruder Screw Barrel includes expert consultation on selection, installation, and maintenance to maximize efficiency and lifespan. Our specialists provide guidance on compatibility with various polymers, processing conditions, and troubleshooting common issues.

We offer comprehensive services such as custom screw and barrel design tailored to specific application requirements, refurbishment and repair of worn components, and performance optimization through advanced engineering solutions. Regular maintenance services and upgrades are also available to keep your extrusion equipment running smoothly.

With a focus on quality and customer satisfaction, our team is committed to providing timely and effective support to ensure your extrusion operations achieve consistent and high-quality output.

Packing and Shipping:

Each Single Screw Extruder Screw Barrel is carefully packaged to ensure maximum protection during transit. The product is first wrapped in anti-rust paper and then securely placed in a custom-fitted wooden crate to prevent any movement or damage. Additional cushioning materials such as foam or bubble wrap are used as needed to safeguard against shocks and vibrations.

For shipping, we offer multiple options including sea freight, air freight, and express courier services to meet your delivery requirements. All shipments are thoroughly inspected and labeled with handling instructions to maintain product integrity. Tracking information will be provided once the order is dispatched to ensure timely and reliable delivery to your specified location.