Nitrided Layer Thickness 0.5-0.8mm Single Screw Extruder Screw Barrel with HV950-1100 Nitriding Hardness and Water-cooled or Air-cooled Options

Product Description:

The Single Screw Extruder Screw Barrel is a high-performance component designed specifically for extrusion machinery, offering exceptional durability and efficiency. This product is an essential part of the Barrel and Screw Assembly for Single Screw Extruder systems, providing reliable operation and superior processing capabilities for various extrusion applications. Crafted with precision, the screw barrel combines advanced materials and cutting-edge manufacturing techniques to meet the rigorous demands of modern extrusion processes.

One of the standout features of this product is its nitriding hardness, which ranges from HV 950 to 1100. This high level of surface hardness is achieved through a specialized nitriding process, which enhances the wear resistance and longevity of the screw barrel. The nitrided layer thickness is maintained between 0.5 to 0.8mm, ensuring a robust protective surface without compromising the core strength of the barrel. This balance between hardness and toughness is critical for maintaining consistent performance under high stress and temperature conditions commonly encountered during extrusion.

The Single-threaded Screw and Barrel for Extruding Machine is available in a wide range of barrel diameters, from 35mm to 500mm, accommodating various machine sizes and extrusion requirements. This flexibility allows manufacturers to select the optimal size for their specific applications, whether it involves small-scale precision extrusion or large-scale industrial production. The screw design itself is meticulously engineered to provide efficient material flow, uniform melting, and effective mixing, which are vital for producing high-quality extruded products.

Cooling is another crucial aspect of the Barrel and Screw Assembly for Single Screw Extruder, and this product offers versatile cooling methods, including water-cooled and air-cooled options. The choice between water-cooled or air-cooled systems allows users to optimize thermal management based on their operational environment and material characteristics. Proper cooling not only extends the lifespan of the screw and barrel but also enhances process stability and product consistency by maintaining optimal temperature control during extrusion.

The one screw and barrel for extrusion is constructed from premium-grade steel, carefully selected for its mechanical properties and compatibility with the nitriding treatment. The manufacturing process involves precise machining and heat treatment steps to ensure dimensional accuracy and surface integrity. This rigorous production standard guarantees that each screw barrel delivers excellent performance, minimizes downtime, and reduces maintenance costs for extrusion operations.

In summary, the Single Screw Extruder Screw Barrel is a vital component that combines advanced material science with engineering excellence. Its high nitriding hardness (HV 950-1100), controlled nitrided layer thickness (0.5-0.8mm), and customizable barrel diameters (35mm-500mm) make it suitable for a broad spectrum of extrusion applications. The availability of both water-cooled and air-cooled cooling methods further enhances its adaptability and operational efficiency. Whether you are upgrading existing equipment or designing new extrusion machinery, this single-threaded screw and barrel for extruding machines delivers outstanding performance, durability, and reliability essential for modern extrusion processes.

Features:

• Product Name: Single Screw Extruder Screw Barrel
• Barrel Diameter: 35mm-500mm
• Barrel Hardness: HV900-1100
• Nitrided Layer Thickness: 0.5-0.8mm
• Screw Diameter: 20mm-200mm
• Screw Type: Extruder Screw
• High-quality Extrusion Machine Screw and Barrel Unit for optimal performance
• Durable Extruder Screw and Barrel System designed for long-lasting use
• Precision-engineered Extrusion Screw and Barrel Set ensuring efficient material processing

Technical Parameters:

Applications:

The Jialong Single Screw Extruder Screw Barrel is an essential component designed for various extrusion applications across multiple industries. Manufactured in China with a focus on durability and precision, this product is ideal for those seeking a reliable Extrusion Screw and Barrel Set. With a minimum order quantity of just 1 set and a competitive price range from USD $700/set to USD $4500/set, it caters to both small-scale operations and large industrial demands.

This Extruder Screw and Barrel System is engineered with advanced nitriding treatment, boasting a barrel hardness between HV900 and HV1100, and a nitriding hardness of HV950 to HV1100. The nitrided layer thickness ranges from 0.5 to 0.8mm, ensuring superior wear resistance and extended service life even under high-stress extrusion conditions. The cooling method options include water-cooled or air-cooled systems, allowing customization based on specific processing requirements and enhancing operational efficiency.

The Single Screw Extruder Screw Barrel is widely used in plastic extrusion, rubber processing, and chemical industries. It fits perfectly into extrusion machines as a critical Extrusion Machine Screw and Barrel Unit, enabling the efficient melting, mixing, and shaping of raw materials into desired profiles or pellets. Its robust construction and precise engineering make it suitable for applications involving PVC, PE, PP, and other thermoplastic materials.

Packaging is handled with utmost care using a sturdy wooden package to ensure safe delivery. The delivery time ranges from 1 to 35 workdays, depending on order specifications and quantity, supported by a supply ability of 300 pieces per month. This availability makes the Jialong Extruder Screw and Barrel System a dependable choice for timely replacements and upgrades in extrusion production lines.

Overall, the Jialong Single Screw Extruder Screw Barrel excels in scenarios where consistent performance, durability, and adaptability are critical. Whether you are operating a small-scale extrusion workshop or a large manufacturing facility, this product delivers reliable extrusion results, reduces downtime, and enhances productivity. It is highly recommended for anyone looking to optimize their extrusion processes with high-quality, precision-engineered screw and barrel units.

Customization:

Jialong offers professional product customization services for Single Screw Extruder Screw Barrel products, tailored to meet your specific extrusion needs. Our Single-threaded Screw and Barrel for Extruding Machine are manufactured with precision, featuring screw diameters ranging from 20mm to 200mm and barrel diameters from 35mm to 500mm. Each One Screw and Barrel for Extrusion undergoes advanced surface treatment through nitriding, ensuring a nitrided layer thickness of 0.5-0.8mm and nitriding hardness between HV 950-1100 for enhanced durability and performance.

With a supply ability of 300 pieces per month and a minimum order quantity of just 1 set, Jialong ensures timely delivery within 1-35 work days. Our Screw and Barrel Assembly is carefully packaged in sturdy wooden packages to guarantee safe transportation. Priced competitively between USD $700/set and USD $4500/set, our products originate from China and embody quality craftsmanship and reliable service.

Support and Services:

Our Single Screw Extruder Screw Barrel is engineered to deliver optimal performance and durability in various extrusion applications. We provide comprehensive technical support to ensure seamless integration and operation of our products within your manufacturing processes.

Technical support includes assistance with installation, maintenance guidelines, troubleshooting, and performance optimization. Our team of experts is available to help you select the right screw and barrel configuration tailored to your specific material and processing requirements.

We also offer services such as custom machining, refurbishment, and upgrades to enhance the lifespan and efficiency of your extruder components. Our commitment is to provide prompt and effective solutions to minimize downtime and maximize productivity.

For the best results, we recommend following the maintenance schedules and operational procedures outlined in the product manual. Regular inspection and cleaning will help maintain the integrity of the screw barrel and ensure consistent product quality.

Trust our technical support and services to keep your Single Screw Extruder Screw Barrel running smoothly and efficiently throughout its service life.

Packing and Shipping:

Our Single Screw Extruder Screw Barrel is carefully packaged to ensure maximum protection during transit. Each unit is wrapped in protective materials to prevent damage from moisture, dust, and impact. The product is then securely placed in a sturdy wooden crate or reinforced cardboard box, depending on the size and shipping requirements. All packaging materials are chosen to maintain the integrity of the screw barrel and facilitate safe handling.

For shipping, we offer multiple options including air freight, sea freight, and land transportation to accommodate various delivery timelines and destinations. Each shipment is thoroughly inspected and accompanied by detailed documentation, including packing lists and certificates of quality. Our logistics team ensures timely dispatch and delivery, providing tracking information to keep you informed throughout the shipping process.