Nitriding Enhanced Extrusion Screw and Barrel Set with HV900-1100 Hardness and 35mm-500mm Diameter for Industrial Extrusion

Product Description:

The Single Screw Extruder Screw Barrel is a precision-engineered component designed to meet the demanding requirements of modern extrusion processes. This product is an essential part of any extruding machine, offering superior performance and longevity through advanced manufacturing techniques and high-quality materials. Specifically tailored for single screw extruders, this extrusion screw and barrel set ensures optimal material flow, consistent output, and enhanced durability in various industrial applications.

One of the key features of this barrel and screw assembly for single screw extruder is its processing type. The product undergoes a specialized nitriding treatment, a surface hardening process that significantly improves wear resistance and fatigue strength. The nitrided layer thickness ranges from 0.5mm to 0.8mm, providing a robust and durable surface that withstands the abrasive nature of plastic and rubber materials during extrusion. This treatment enhances the overall lifespan of the extrusion screw and barrel set, reducing downtime and maintenance costs for manufacturing facilities.

The barrel diameter of this single-threaded screw and barrel for extruding machine varies between 35mm and 500mm, accommodating a wide range of extrusion equipment and production scales. Whether you are working on small-scale laboratory models or large industrial extruders, this product can be customized to fit your specific requirements. The precision machining of the barrel ensures a perfect fit with the screw, minimizing material leakage and optimizing the extrusion process for better product consistency and quality.

The screw type featured in this product is a single-threaded screw, which is widely recognized for its simplicity and efficiency in plastic extrusion. This design facilitates smooth melting, mixing, and conveying of raw materials through the barrel, delivering uniform output with excellent mechanical properties. The compatibility between the screw and barrel assembly is crucial, and this product is meticulously engineered to ensure seamless integration and peak performance in single screw extruder systems.

Cooling is a critical aspect of the extrusion process, and this extrusion screw and barrel set offers versatile cooling methods to suit different operational needs. It can be configured with either water-cooled or air-cooled systems, enabling effective temperature control during extrusion. Water cooling provides rapid heat dissipation, ideal for high-output or high-temperature applications, while air cooling offers a more economical and simpler alternative for lower capacity operations. This flexibility allows manufacturers to optimize their extrusion setup for energy efficiency and product quality.

In summary, the Single Screw Extruder Screw Barrel represents a high-quality, reliable solution for extrusion machinery. Its nitriding treatment with a thickness of 0.5-0.8mm enhances surface hardness and wear resistance, while the wide range of barrel diameters (35mm to 500mm) provides compatibility with numerous extruder models. The single-threaded screw design ensures efficient material processing, and the option of water-cooled or air-cooled cooling methods adds to the product’s adaptability. Whether you require an extrusion screw and barrel set for new equipment or a replacement barrel and screw assembly for single screw extruder maintenance, this product delivers exceptional performance, durability, and value for your extrusion operations.

Features:

• Product Name: Single Screw Extruder Screw Barrel
• Processing Type: Nitriding Treatment for enhanced durability
• Screw Type: Single-threaded Screw designed specifically for extruding machines
• Cooling Method: Available in Water-cooled or Air-cooled options
• Barrel Hardness: High hardness level ranging from HV900 to HV1100
• Barrel Diameter: Customizable sizes from 35mm to 500mm
• Suitable as a Single-threaded Screw and Barrel for Extruding Machine
• Functions as an Extrusion Machine Screw and Barrel Unit
• Reliable Screw and Barrel Assembly for efficient extrusion processes

Technical Parameters:

Applications:

The Jialong Single Screw Extruder Screw Barrel is a high-quality component designed for various industrial extrusion applications. Manufactured in China, this Extruder Screw and Barrel System is renowned for its durability and precision. With a barrel made from premium 38CrMOAIA material and treated with advanced nitriding processing, it offers exceptional hardness ranging from HV900 to HV1100. This surface treatment ensures enhanced wear resistance and extended service life, making it ideal for demanding extrusion environments.

This Extrusion Screw and Barrel Set is suitable for a wide range of industries including plastics, rubber, food processing, and chemical manufacturing. It plays a critical role in efficiently melting, mixing, and conveying raw materials through the extrusion process, ensuring consistent product quality and performance. The screw and barrel assembly is engineered to provide optimal compatibility and seamless integration with existing extrusion machinery, making it an excellent replacement or upgrade option.

Jialong’s Single Screw Extruder Screw Barrel is ideal for occasions involving continuous production lines where reliability and precision are paramount. Businesses engaged in the production of plastic films, pipes, sheets, and profiles will find this product indispensable. Additionally, its robust construction makes it suitable for applications requiring high torque and pressure, such as compounding and pelletizing processes.

With a minimum order quantity of just 1 set, Jialong offers flexibility to small and large-scale manufacturers alike. Prices range from USD $700 to $4500 per set, reflecting the customization and specifications needed for various extrusion tasks. The product is carefully packed in a wooden package to ensure safe delivery, with a supply ability of 300 pieces per month and delivery times varying between 1 to 35 workdays depending on order size and customization requirements.

Overall, the Jialong Single Screw Extruder Screw Barrel is a reliable and efficient solution for extrusion screw and barrel system needs. Its high hardness, advanced nitriding treatment, and quality materials make it a preferred choice for improving extrusion efficiency and product quality across multiple industrial scenarios.

Customization:

Jialong offers premium Product Customization Services for the Single Screw Extruder Screw Barrel, a crucial component in extrusion machine screw and barrel units. Manufactured in China, each single-threaded screw and barrel for extruding machines is crafted from high-quality 38CrMOAIA barrel material with a nitriding surface treatment, ensuring a barrel hardness of HV900-1100 and a nitrided layer thickness between 0.5-0.8mm.

Our single-screw extruder parts are designed to meet diverse extrusion requirements with precision and durability. We accommodate a minimum order quantity of 1 set, with prices ranging from USD $700 per set to USD $4500 per set depending on specifications. Each set is securely packaged in a wooden package to guarantee safe delivery.

With a supply ability of 300 pieces per month, Jialong ensures timely delivery within 1 to 35 workdays, tailored to your production schedule. Trust our expertise to provide reliable single-threaded screw and barrel units that enhance the performance and lifespan of your extrusion machines.

Support and Services:

Our Single Screw Extruder Screw Barrel product is supported by a dedicated technical support team specializing in extrusion technology. We provide comprehensive services including installation guidance, operational training, and routine maintenance advice to ensure optimal performance and longevity of the equipment.

We offer troubleshooting assistance to quickly identify and resolve any issues that may arise during the operation of the single screw extruder. Our experts are available to help optimize processing parameters and recommend suitable materials to enhance productivity and product quality.

Additionally, we provide customized upgrades and retrofitting services to adapt the screw barrel and extruder components to evolving production needs. Spare parts and replacement components are readily available to minimize downtime and maintain consistent operation.

Our commitment extends to continuous improvement and innovation, ensuring that our customers benefit from the latest advancements in extrusion technology and services tailored to their specific applications.

Packing and Shipping:

Our Single Screw Extruder Screw Barrel is carefully packaged to ensure maximum protection during transit. Each screw barrel is securely wrapped with protective materials to prevent damage from moisture, dust, and impact. The product is then placed in a sturdy wooden crate or reinforced carton box, customized to fit the dimensions of the screw barrel for added stability.

For shipping, we offer various options including sea freight, air freight, and express courier services, depending on your delivery requirements. Each shipment is handled with care and tracked to ensure timely and safe arrival at your location. Additionally, all necessary documentation, such as packing lists and certificates of origin, is provided to facilitate smooth customs clearance.

We prioritize secure packaging and reliable shipping to deliver our Single Screw Extruder Screw Barrel in perfect condition, ready for immediate use in your production line.