Single Screw Extruder Screw Barrel with 20mm-200mm Screw Diameter HV900-1100 Barrel Hardness and Nitrided Surface Treatment

Product Description:

The Single Screw Extruder Screw Barrel is a high-performance component specifically designed for use in extrusion machinery. As an essential part of the extrusion process, this product is crafted to meet the rigorous demands of plastic and rubber processing industries, ensuring efficiency, durability, and precision. Manufactured with the finest materials and advanced engineering, it guarantees optimal performance and extended service life.

One of the key features of this Single-screw Extruder Parts product is its barrel material. Made from premium 38CrMOAIA steel, the barrel offers exceptional strength and resistance to wear and corrosion. This material choice ensures that the barrel can withstand the high pressures and temperatures encountered during the extrusion process, making it suitable for a wide range of extrusion applications. The barrel is further enhanced through a nitriding treatment, which creates a nitrided layer thickness ranging from 0.5 to 0.8mm. This hardened surface layer significantly improves the barrel’s wear resistance and fatigue strength, providing longevity and consistent performance over time.

The screw diameter of this Extrusion Machine Screw and Barrel Unit ranges from 20mm to 200mm, allowing for versatility in various extrusion setups. Whether you are processing small-scale batches or large-volume production, this single-threaded screw and barrel for extruding machine can be customized to meet your specific requirements. The precision manufacturing process ensures tight tolerances and smooth surface finishes, which are critical for efficient material flow and minimizing degradation during extrusion.

In terms of hardness, the barrel achieves a remarkable HV900-1100 hardness rating, reflecting its superior resistance to mechanical wear and deformation. This high hardness level is crucial for maintaining the integrity of the barrel during prolonged operation, reducing downtime and maintenance costs. The nitrided surface combined with the robust base material provides a balanced combination of toughness and wear resistance, making it ideal for processing abrasive or filled materials.

Cooling is another vital aspect of the Single-threaded Screw and Barrel for Extruding Machine. This product features an effective cooling system that can be either water-cooled or air-cooled, depending on the operational requirements and environmental conditions. The water-cooled option ensures rapid and consistent temperature control, which is essential for maintaining the dimensional stability of the barrel and preventing overheating during continuous extrusion. Alternatively, the air-cooled system offers a simpler cooling solution that can be advantageous in specific applications where water cooling is not feasible. Both cooling methods are designed to optimize the thermal management of the barrel, enhancing the overall efficiency and reliability of the extrusion process.

Overall, this Single Screw Extruder Screw Barrel stands out as a reliable and durable component within the category of Single-screw Extruder Parts. Its high-quality 38CrMOAIA barrel material, combined with a nitrided layer and a hardness rating of HV900-1100, ensures exceptional wear resistance and longevity. The wide range of screw diameters, from 20mm to 200mm, provides flexibility to suit various extrusion machine configurations. Moreover, the option of water-cooled or air-cooled cooling methods caters to diverse operational environments, making it a versatile choice for many extrusion applications.

Whether you are looking for a robust Extrusion Machine Screw and Barrel Unit or a precise Single-threaded Screw and Barrel for Extruding Machine, this product delivers outstanding performance and reliability. Its advanced design and superior material properties make it an indispensable part of any extrusion setup, contributing to improved productivity and reduced maintenance costs. Investing in this Single Screw Extruder Screw Barrel means ensuring consistent extrusion quality and long-term operational efficiency.

Features:

• Product Name: Single Screw Extruder Screw Barrel
• Barrel Hardness: HV900-1100 for enhanced durability
• Barrel Material: High-quality 38CrMOAIA alloy
• Cooling Method: Options for Water-cooled or Air-cooled systems
• Screw Type: Specialized Extruder Screw designed for optimal performance
• Surface Treatment: Nitriding process for increased wear resistance
• Ideal for use in Extrusion Machine Screw and Barrel Unit applications
• Precision-engineered Screw and Barrel Assembly ensuring reliable operation
• Robust Barrel and Screw Assembly for Single Screw Extruder systems

Technical Parameters:

Applications:

The Single Screw Extruder Screw Barrel manufactured by Jialong is a high-quality component designed specifically for extrusion machinery. Originating from China, this product is engineered with precision using 38CrMOAIA steel, which undergoes advanced nitriding treatment to enhance durability and wear resistance. The nitrided layer thickness ranges from 0.5 to 0.8mm, ensuring that the Screw and Barrel Assembly can withstand the rigorous demands of continuous extrusion processes.

This Screw and Barrel Combination for Extruder is widely applied across various industries including plastics, rubber, food processing, and chemical manufacturing. It is ideal for scenarios where materials need to be melted, mixed, or shaped through extrusion, such as producing plastic pipes, films, sheets, profiles, and pellets. The extruder screw’s design allows for efficient material transport and homogenization, while the barrel’s nitrided surface extends service life by reducing wear and corrosion.

In production environments where precision and reliability are critical, the Extruder Screw and Barrel System by Jialong offers superior performance. It can be utilized in both small-scale and large-scale extrusion lines, accommodating different screw sizes and configurations. The system is particularly suitable for manufacturers seeking to improve output quality and consistency, thanks to the robust construction and meticulous surface treatment.

With a supply ability of 300 pieces per month and a minimum order quantity of just one set, Jialong ensures flexible procurement options. Pricing ranges from USD $700 to $4500 per set, reflecting the customization and specifications required by different extrusion applications. Each Screw and Barrel Assembly comes securely packaged in wooden cases to prevent damage during transportation, with delivery times varying from 1 to 35 workdays depending on order volume and customization.

Overall, the Jialong Single Screw Extruder Screw Barrel is an essential component for extrusion machinery, delivering enhanced durability, precision, and efficiency. Whether used for plastic extrusion, rubber compounding, or other material processing applications, this extruder screw and barrel system supports smooth operation and long service life, making it a reliable choice for manufacturers worldwide.

Customization:

Jialong offers customized Single Screw Extruder Screw Barrel products, designed to meet the specific needs of your extrusion applications. Originating from China, our Extruder Screw and Barrel System is manufactured using high-quality 38CrMOAIA barrel material, ensuring durability and superior performance.

We provide a wide range of screw diameters from 20mm to 200mm to fit various Extrusion Machine Screw and Barrel Units. The barrel hardness ranges between HV900-1100, with nitriding hardness of HV 950-1100, offering excellent wear resistance and longevity.

Our Extruder Screw and Barrel System can be cooled either by water-cooled or air-cooled methods, depending on your operational requirements. Each unit is carefully packaged in a sturdy wooden package to ensure safe delivery.

With a minimum order quantity of just 1 set, we offer flexible pricing from USD $700 per set up to USD $4500 per set, catering to different specifications and customization levels. Our supply ability reaches 300 pieces per month, allowing timely delivery within 1 to 35 workdays.

Choose Jialong for reliable and high-performance Extruder Screw and Barrel System solutions tailored to your extrusion machine needs.

Support and Services:

Our Single Screw Extruder Screw Barrel is engineered to deliver optimal performance and durability in various extrusion applications. Designed with precision and manufactured from high-quality materials, this product ensures consistent melting, mixing, and conveying of polymers.

Technical support for the Single Screw Extruder Screw Barrel includes assistance with installation, maintenance, and troubleshooting to maximize the lifespan and efficiency of the equipment. Our experts provide guidance on selecting the right screw and barrel combination based on your specific processing requirements.

We offer comprehensive services such as customized barrel design, wear-resistant coatings, and refurbishment programs to extend the service life of your extruder components. Regular inspection and preventive maintenance recommendations are also provided to help avoid unexpected downtime.

Our commitment is to support your production needs by delivering reliable solutions and responsive service, ensuring that your Single Screw Extruder operates at peak performance with minimal disruptions.

Packing and Shipping:

Each Single Screw Extruder Screw Barrel is carefully packaged to ensure maximum protection during transit. The product is first wrapped in anti-rust paper and then securely placed in a sturdy wooden crate or reinforced cardboard box to prevent any damage from impact or moisture. Custom cushioning materials such as foam or bubble wrap are used inside the packaging to minimize movement and absorb shocks.

For shipping, we offer multiple options including air freight, sea freight, and express courier services to meet your delivery requirements. All shipments are handled with care and tracked until they reach the destination. Additionally, we provide necessary documentation such as packing lists, certificates of origin, and customs invoices to facilitate smooth customs clearance. Our goal is to deliver your Single Screw Extruder Screw Barrel safely and on time.