Water-cooled Or Air-cooled Single Screw Extruder Screw Barrel with Barrel Diameter 35mm-500mm and Nitrided Layer Thickness 0.5-0.8mm

Product Description:

The Single Screw Extruder Screw Barrel is a precision-engineered component designed to meet the demanding requirements of modern extrusion processes. This product is an essential part of the extrusion screw and barrel set, offering superior performance, durability, and reliability. Manufactured with exacting standards, the Single Screw Extruder Screw Barrel is available in a wide range of sizes, accommodating screw diameters from 20mm up to 200mm. This extensive size range ensures compatibility with various extruder models, making it a versatile choice for a broad spectrum of industrial applications.

One of the key features of this screw and barrel assembly is its hardened nitrided layer, which ranges in thickness from 0.5mm to 0.8mm. The nitriding process significantly enhances the surface hardness and wear resistance of the barrel, providing long-lasting protection against abrasion and corrosion. This nitrided layer exhibits a hardness between HV 950 and HV 1100, ensuring that the barrel maintains its integrity even under the most strenuous operating conditions. Such a high level of hardness is critical for maintaining consistent extrusion quality and prolonging the service life of the barrel.

The barrel itself boasts an impressive hardness rating, with values ranging from HV 900 to HV 1100. This hardness range guarantees excellent resistance to deformation and mechanical stress, which is crucial during the extrusion process where high pressures and temperatures are common. The barrel diameter is also customizable, spanning from 35mm to 500mm, allowing for the optimization of the screw and barrel assembly to suit specific production requirements. This adaptability makes the Single Screw Extruder Screw Barrel an ideal choice for manufacturers seeking to enhance their extrusion system's efficiency and output quality.

The precision manufacturing techniques used in producing this extrusion screw and barrel set ensure tight tolerances and perfect alignment of the screw and barrel assembly. This results in improved material flow, reduced energy consumption, and minimized wear on both the screw and barrel components. The seamless integration of the screw and barrel assembly is vital for achieving consistent melt quality and throughput, which are essential parameters in polymer processing, food extrusion, and other industrial extrusion applications.

In addition to its technical specifications, the Single Screw Extruder Screw Barrel is designed for ease of installation and maintenance. The robust construction and high-quality materials reduce downtime and maintenance costs, contributing to overall operational efficiency. Whether used in plastic extrusion, rubber processing, or other extrusion-based manufacturing, this screw and barrel assembly delivers reliable performance and excellent value.

Overall, the Single Screw Extruder Screw Barrel stands out as a high-performance, durable, and adaptable component within the extrusion screw and barrel set. Its wide range of screw diameters from 20mm to 200mm, barrel diameters from 35mm to 500mm, and superior hardness levels of both the barrel and nitrided layer make it a preferred choice for industries demanding precision and longevity. The carefully engineered nitriding hardness between HV 950 and HV 1100 ensures exceptional wear resistance, while the barrel hardness within HV 900 to HV 1100 guarantees strength and durability under challenging extrusion conditions.

For companies looking to upgrade or replace their existing screw and barrel assembly, the Single Screw Extruder Screw Barrel offers a reliable and efficient solution. Its advanced material properties, dimensional versatility, and exceptional surface treatment provide the necessary attributes to optimize extrusion performance and product quality. Trust this extrusion screw and barrel set to deliver consistent results and enhance the productivity of your extrusion operations.

Features:

• Product Name: Single Screw Extruder Screw Barrel
• Screw Diameter Range: 20mm - 200mm
• Barrel Diameter Range: 35mm - 500mm
• Cooling Method: Water-cooled or Air-cooled options available
• Nitriding Hardness: HV 950 - 1100 for enhanced durability
• Processing Type: Nitriding Treatment to improve wear resistance
• Designed as One Screw and Barrel for Extrusion applications
• Compatible with Extrusion Machine Screw and Barrel Unit assemblies
• High-quality Single-screw Extruder Parts for reliable performance

Technical Parameters:

Applications:

The Jialong Single Screw Extruder Screw Barrel is a high-quality extrusion component designed to meet the rigorous demands of various industrial applications. Manufactured in China with precision engineering, this product is ideal for use in plastic extrusion, rubber processing, and other material compounding industries. The extrusion screw and barrel set is available in screw diameters ranging from 20mm to 200mm, allowing for customization based on specific production needs.

This single-threaded screw and barrel for extruding machine is crafted with advanced nitriding treatment, ensuring a nitrided layer thickness of 0.5-0.8mm and a barrel hardness between HV900-1100. This surface treatment significantly enhances wear resistance and extends the service life of the screw and barrel, making it suitable for continuous and heavy-duty extrusion processes. The nitriding processing type guarantees optimal performance under high pressure and temperature conditions.

Jialong offers a flexible supply ability of 300 pieces per month, making it convenient for manufacturers to maintain consistent production schedules. With a minimum order quantity of just 1 set, businesses of all sizes can benefit from this reliable extrusion screw and barrel set without large upfront investments. The price range of USD $700/set to USD $4500/set varies according to the size and specifications, providing cost-effective options for different operational scales.

The packaging details include a sturdy wooden package, ensuring safe transportation and delivery. The delivery time spans from 1 to 35 workdays depending on order volume and customization requirements, allowing for efficient project planning. This single-threaded screw and barrel for extruding machine is widely used in plastic extrusion lines, pipe manufacturing, film production, and other extrusion-related applications.

In summary, the Jialong Single Screw Extruder Screw Barrel is an essential component for industries requiring durable, high-performance extrusion parts. Its robust design, enhanced surface treatment, and versatile sizing make it an excellent choice for improving extrusion efficiency and product quality across various manufacturing scenarios.

Customization:

Jialong offers high-quality Product Customization Services for Single Screw Extruder Screw Barrel, specializing in Extrusion Screw and Barrel Set tailored to your specific needs. Originating from China, our products boast superior craftsmanship and reliability.

Each Extrusion Screw and Barrel Set is made from premium 38CrMOAIA barrel material, ensuring durability and optimal performance. The Single-screw Extruder Parts undergo advanced nitriding treatment with a nitrided layer thickness of 0.5-0.8mm, enhancing wear resistance and extending service life.

We provide flexible cooling options including water-cooled or air-cooled methods to suit various extrusion requirements. Our minimum order quantity is 1 set, with prices ranging from USD $700/set to USD $4500/set depending on customization specifics.

All products are securely packed in wooden packages to guarantee safe delivery. With a supply ability of 300 pieces per month, we ensure prompt delivery within 1-35 work days, meeting your project timelines efficiently.

Trust Jialong for your Single-screw Extruder Parts needs and experience exceptional quality and service in every Extrusion Screw and Barrel Set we deliver.

Support and Services:

Our Single Screw Extruder Screw Barrel is engineered to deliver optimal performance and durability in various extrusion applications. To ensure maximum efficiency and longevity of your equipment, we provide comprehensive technical support and services tailored to your specific needs.

Our expert team offers assistance with installation, maintenance, and troubleshooting to minimize downtime and enhance operational productivity. We provide detailed guidelines on proper screw and barrel selection, alignment, and compatibility to help you achieve the best processing results.

Regular inspection and preventive maintenance services are available to detect wear and tear early, allowing for timely repairs or replacements. We also offer refurbishment and reconditioning services to extend the lifecycle of your screw barrels, ensuring consistent extrusion quality.

For custom applications, our engineering support can help design and manufacture screw barrels that meet your unique specifications, improving material flow and product consistency. Additionally, we provide training sessions and technical documentation to empower your staff with the knowledge required for optimal equipment operation.

Our commitment is to provide reliable technical support and high-quality services that help you maximize the performance of your Single Screw Extruder Screw Barrel and achieve superior production outcomes.

Packing and Shipping:

Our Single Screw Extruder Screw Barrel is carefully packaged to ensure maximum protection during transit. Each screw barrel is wrapped in protective materials to prevent scratches and damage, then securely placed in a sturdy wooden crate or reinforced cardboard box depending on the size and weight of the product. Additionally, cushioning materials such as foam or bubble wrap are used to minimize movement inside the packaging.

For shipping, we offer multiple options including air freight, sea freight, and express courier services to meet your delivery requirements. All shipments are handled with utmost care, and tracking information is provided to keep you informed throughout the delivery process. We also ensure compliance with international shipping standards to facilitate smooth customs clearance and timely arrival at your destination.