Single Screw Extruder Screw Barrel with Nitrided Layer Thickness 0.5-0.8mm and Barrel Diameter 35mm-500mm for High-Performance Extrusion

Product Description:

The Single Screw Extruder Screw Barrel is a critical component designed for high-performance extrusion processes, offering exceptional durability and efficiency. Crafted with precision, this product is an essential part of the Single-screw Extruder Parts lineup, ensuring optimal operation and longevity in various industrial applications. The screw barrel is engineered from premium 38CrMOAIA steel, a material renowned for its superior strength and wear resistance, making it ideal for the demanding conditions of extrusion work.

One of the standout features of this Single Screw Extruder Screw Barrel is its advanced surface treatment. The barrel undergoes a specialized nitriding process, which significantly enhances its hardness and wear resistance. The nitriding hardness ranges from HV 950 to 1100, providing a robust surface that can withstand the intense friction and pressure encountered during extrusion. This treatment not only extends the service life of the screw barrel but also maintains consistent performance over time, reducing downtime and maintenance costs.

The cooling method of the Single Screw Extruder Screw Barrel is designed to optimize thermal management during operation. It offers flexible cooling options, including both water-cooled and air-cooled systems, allowing customization based on specific extrusion requirements and environmental conditions. Efficient cooling is vital to maintaining the integrity of the barrel and screw, preventing overheating, and ensuring stable extrusion output. This adaptability in cooling methods makes the barrel suitable for a wide range of extrusion applications, enhancing its versatility and appeal to manufacturers.

As an integral part of the Extruder Screw and Barrel System, the Single Screw Extruder Screw Barrel works seamlessly with the extruder screw to facilitate the smooth melting, mixing, and conveying of materials. The screw type is specifically designed for extrusion, ensuring precise control over the material flow and consistent product quality. The One Screw and Barrel for Extrusion combination is engineered to deliver high efficiency and reliability, making it a preferred choice for industries such as plastics, rubber, and food processing.

In addition to its technical specifications, the Single Screw Extruder Screw Barrel boasts excellent compatibility with various extrusion machines, thanks to its standardized dimensions and robust construction. The use of 38CrMOAIA material, combined with nitriding surface treatment and customizable cooling methods, ensures that this product can handle a wide range of polymer types and processing conditions. This versatility makes it an indispensable component for manufacturers seeking to enhance their extrusion operations.

Overall, the Single Screw Extruder Screw Barrel exemplifies precision engineering and high-quality manufacturing standards. It plays a pivotal role in the Single-screw Extruder Parts ecosystem by providing strength, durability, and efficient thermal management. Whether used in high-volume production or specialized extrusion tasks, this screw barrel guarantees consistent performance and long service life. Its integration into the Extruder Screw and Barrel System ensures smooth operation, improved material handling, and superior end-product quality.

For industries requiring reliable and durable extrusion components, the Single Screw Extruder Screw Barrel is an optimal solution. Its construction from 38CrMOAIA steel, nitriding hardness of HV 950-1100, flexible water-cooled or air-cooled options, and precision-engineered screw type make it a standout product in the realm of extrusion technology. This barrel is not just a component but a vital contributor to the efficiency and success of extrusion processes, embodying the best of One Screw and Barrel for Extrusion design principles.

Features:

• Product Name: Single Screw Extruder Screw Barrel
• High-quality Barrel and Screw Assembly for Single Screw Extruder
• Made from durable 38CrMOAIA barrel material
• Nitriding Treatment with hardness ranging from HV 950 to 1100
• Nitrided layer thickness of 0.5-0.8mm for enhanced wear resistance
• Designed as an Extruder Screw and Barrel System for optimal performance
• Includes precision-engineered Extruder Screw for efficient material processing
• Essential Single-screw Extruder Parts for reliable operation

Technical Parameters:

Applications:

The Jialong Single Screw Extruder Screw Barrel is a high-performance component designed for various extrusion applications across multiple industries. Known for its superior quality and durability, this product is manufactured in China and is available for purchase with a minimum order quantity of just 1 set. Priced competitively between USD $700/set and USD $4500/set, it offers excellent value for businesses seeking reliable extrusion solutions.

The product features a robust Screw and Barrel Combination for Extruder systems, ensuring optimal performance and longevity. The barrel undergoes a specialized nitriding treatment, resulting in a nitrided layer thickness of 0.5-0.8mm, which significantly enhances wear resistance. With a barrel hardness rating between HV900-1100, the assembly can withstand high pressure and abrasive materials, making it ideal for demanding extrusion processes.

The Extrusion Screw and Barrel Set is designed for versatility and efficiency, equipped with either water-cooled or air-cooled cooling methods to maintain stable operating temperatures. This feature ensures consistent processing quality and prevents overheating during long production runs. The single screw extruder's barrel and screw assembly are engineered for seamless integration, providing excellent material flow and homogenization, which is critical in industries such as plastics, rubber, food processing, and chemical manufacturing.

In practical application, the Barrel and Screw Assembly for Single Screw Extruder is widely used in the production of plastic pipes, films, sheets, and profiles. It is also suitable for compounding and recycling processes where material durability and performance are crucial. Thanks to Jialong’s strong supply ability of 300 pieces per month and a delivery time ranging from 1 to 35 workdays, customers can expect timely fulfillment of orders, packaged securely in wooden packages to prevent damage during transit.

Overall, the Jialong Single Screw Extruder Screw Barrel is an ideal choice for manufacturers seeking a dependable and efficient extrusion screw and barrel set. Its superior hardness, nitriding treatment, and advanced cooling options make it suitable for a broad range of extrusion scenarios, ensuring enhanced production efficiency and product quality in various industrial applications.

Customization:

Jialong offers high-quality Single Screw Extruder Screw Barrel products, designed to meet diverse extrusion needs. Our Screw and Barrel Assembly features a Single-threaded Screw and Barrel for Extruding Machine, ensuring efficient and reliable performance. With a barrel diameter ranging from 35mm to 500mm, these Screw and Barrel Combinations for Extruder are crafted from durable 38CrMOAIA material, providing excellent wear resistance and longevity.

Each barrel is treated with a nitrided layer thickness of 0.5-0.8mm and can be equipped with either water-cooled or air-cooled systems to maintain optimal operating temperatures. Manufactured in China under the trusted Jialong brand, we guarantee superior quality and precision engineering.

Our products are available with a minimum order quantity of 1 set, priced between USD $700/set and USD $4500/set depending on specifications. Packaging is done securely in wooden packages to ensure safe delivery. With a supply ability of 300 pieces per month and delivery times ranging from 1 to 35 work days, we can efficiently fulfill your customization requirements for extruder screws and barrels.

Support and Services:

Our Single Screw Extruder Screw Barrel is designed to deliver optimal performance and durability in various extrusion processes. To ensure the longevity and efficiency of your equipment, we provide comprehensive technical support and services tailored to your specific needs.

Technical Support:

Our team of experts is available to assist you with installation guidance, troubleshooting, and maintenance tips to maximize the lifespan of your screw barrel. We offer detailed documentation and manuals to help you understand the specifications and operational procedures of the product.

Maintenance Services:

Regular maintenance is crucial for the optimal functioning of the single screw extruder screw barrel. We provide inspection services to identify wear and tear, recommend timely replacements, and offer refurbishing options to restore the screw barrel to its original condition.

Customization and Upgrades:

Understanding that different extrusion applications may require specific configurations, we offer customization services to tailor the screw barrel to your process requirements. Additionally, upgrade options are available to enhance performance and adapt to new material formulations.

Warranty and Spare Parts:

Our product comes with a warranty that covers manufacturing defects and ensures quality assurance. We maintain an inventory of genuine spare parts to support quick replacements and minimize downtime in your production line.

Training and Consultation:

To empower your operational team, we provide training sessions and consultation services focused on best practices for operating and maintaining the single screw extruder screw barrel, ensuring maximum efficiency and safety.

We are committed to supporting your extrusion operations with reliable products and exceptional service to help you achieve consistent, high-quality output.

Packing and Shipping:

Product Packaging:

The Single Screw Extruder Screw Barrel is carefully packaged to ensure maximum protection during transit. Each screw barrel is wrapped in anti-rust paper and secured with protective cushioning materials to prevent any damage. The product is then placed in a sturdy wooden crate or reinforced cardboard box, depending on the size and weight, to provide additional safety against shocks and impacts. All packaging materials are chosen to maintain the integrity and quality of the screw barrel throughout the shipping process.

Shipping:

We offer reliable shipping options for the Single Screw Extruder Screw Barrel worldwide. The product can be shipped via air freight or sea freight based on customer requirements and destination. Prior to shipping, all items undergo strict quality checks to ensure they meet industry standards. Shipping schedules and tracking information will be provided once the order is dispatched. Customers are advised to inspect the package upon arrival and report any damages immediately to facilitate prompt resolution.