Nitriding Treated Single Screw Extruder Screw Barrel with 35mm-500mm Barrel Diameter and Water-cooled or Air-cooled Options

Product Description:

The Single-threaded Screw and Barrel for Extruding Machine is a critical component engineered to deliver exceptional performance and durability in various extrusion applications. Designed with precision and manufactured to the highest standards, this Extruder Screw and Barrel System ensures efficient plasticizing, mixing, and conveying of raw materials, making it an indispensable part of the extrusion process.

One of the standout features of this Screw and Barrel Assembly is its versatile cooling method options. Customers can choose between water-cooled or air-cooled systems depending on their operational requirements and environmental conditions. The water-cooled variant offers excellent temperature control, maintaining uniform heat distribution during high-speed extrusion, while the air-cooled option provides a simpler and maintenance-friendly cooling solution, ideal for less demanding extrusion tasks.

The barrel diameter of this system ranges impressively from 35mm to 500mm, accommodating a wide variety of extruder sizes and capacities. This broad diameter range ensures that the Single-threaded Screw and Barrel for Extruding Machine can be customized and adapted to fit specific machinery, whether for small-scale production or large industrial extrusion lines. Complementing this, the screw diameter spans from 20mm to 200mm, allowing for precise tailoring of the screw dimensions to optimize processing efficiency and throughput according to the material characteristics and product specifications.

Durability and surface integrity are paramount in extrusion components, and this Screw and Barrel Assembly excels in this regard thanks to its advanced surface treatment. The barrel undergoes a rigorous nitriding process, which significantly enhances hardness and wear resistance. The nitrided layer thickness ranges from 0.5mm to 0.8mm, providing a robust protective coating that extends the service life of the barrel by reducing abrasion and corrosion during extended operation. This treatment also improves the barrel’s resistance to chemical attack from various polymers and additives, ensuring consistent performance and minimal downtime.

The design of the Single-threaded Screw and Barrel for Extruding Machine emphasizes precision engineering to optimize the flow and melting of raw materials. The single-threaded configuration of the screw promotes smooth material conveyance with minimal shear, making it ideal for processing heat-sensitive materials or those requiring gentle handling. This configuration, combined with the high-quality nitrided barrel, results in improved product quality, reduced energy consumption, and enhanced operational stability.

Manufactured with high-grade materials and subjected to stringent quality control protocols, the Extruder Screw and Barrel System is built to withstand the demanding conditions of continuous extrusion processes. The precise machining and finishing of both screw and barrel components ensure tight tolerances and perfect fit, which are essential for maintaining consistent output and preventing material leakage or contamination.

In summary, the Single-threaded Screw and Barrel for Extruding Machine is a versatile, durable, and highly efficient extrusion component. Its availability in a wide range of barrel and screw diameters, combined with advanced nitriding surface treatment and flexible cooling methods, makes it a superior choice for various extrusion applications. Whether you require a water-cooled or air-cooled system, this Screw and Barrel Assembly is engineered to meet and exceed the demands of modern extrusion technology, providing reliability, longevity, and outstanding performance.

Features:

• Product Name: Single Screw Extruder Screw Barrel
• Surface Treatment: Nitriding
• Screw Type: Extruder Screw
• Nitrided Layer Thickness: 0.5-0.8mm
• Processing Type: Nitriding Treatment
• Cooling Method: Water-cooled or Air-cooled
• Designed as a Screw and Barrel Combination for Extruder
• Features a Single-threaded Screw and Barrel for Extruding Machine
• High-quality Screw and Barrel Assembly for efficient extrusion performance

Technical Parameters:

Applications:

The Jialong Single Screw Extruder Screw Barrel is a high-quality extrusion component designed to meet the demanding needs of various plastic extrusion processes. As a reliable brand originating from China, Jialong offers this product with a minimum order quantity of just 1 set, making it accessible for both small and large-scale manufacturing operations. The product price ranges from USD $700/set to USD $4500/set, depending on the specifications such as screw diameter and barrel size.

This One Screw and Barrel for Extrusion is engineered with precision to ensure optimal performance and durability. The screw diameter ranges from 20mm to 200mm while the barrel diameter varies between 35mm and 500mm, allowing it to be tailored to different extrusion machines and production requirements. The barrel’s surface undergoes advanced nitriding treatment which enhances its hardness to an impressive HV900-1100, significantly improving wear resistance and extending service life under high-stress extrusion conditions.

The Extrusion Screw and Barrel Set from Jialong is ideal for use in producing a wide variety of plastic products, including pipes, sheets, films, profiles, and pellets. It is particularly suited for industries requiring consistent material melting, mixing, and conveying performance. The screw and barrel combination for extruder ensures smooth material flow, reducing downtime and maintenance costs while maximizing output quality and efficiency.

Packaging is carefully handled with a sturdy wooden package to protect the screw and barrel during transit. With a supply ability of 300 pieces per month, Jialong can accommodate steady production demands and urgent orders, offering delivery times ranging from 1 to 35 workdays depending on order size and customization requirements.

Overall, the Jialong Single Screw Extruder Screw Barrel is a versatile and durable extrusion component perfect for manufacturers seeking reliable screw and barrel solutions. Whether you need a single screw and barrel for extrusion or a complete extrusion screw and barrel set, Jialong provides high-quality, precision-engineered products that ensure consistent extrusion performance across various industrial applications.

Customization:

Jialong offers premium Product Customization Services for the Single Screw Extruder Screw Barrel, expertly designed as an Extrusion Machine Screw and Barrel Unit. Manufactured in China, each unit features a Single-threaded Screw and Barrel for Extruding Machine, crafted with high-quality 38CrMOAIA barrel material to ensure durability and performance.

Our One Screw and Barrel for Extrusion comes with a nitriding surface treatment, achieving a nitriding hardness of HV 950-1100, which significantly enhances wear resistance and extends service life. The screw diameter ranges from 20mm to 200mm, allowing customization to meet your specific extrusion requirements.

We guarantee a minimum order quantity of 1 set, with prices ranging from USD $700/set to USD $4500/set depending on specifications. Each Screw Barrel Unit is carefully packaged in a wooden package to ensure safe delivery.

With a supply ability of 300 pieces per month and a delivery time of 1-35 work days, Jialong is committed to providing reliable and timely production for your extrusion machinery needs. Trust Jialong for your Single-threaded Screw and Barrel for Extruding Machine customization to achieve optimal extrusion performance.

Support and Services:

Our Single Screw Extruder Screw Barrel product is supported by a comprehensive technical support and services package designed to ensure optimal performance and longevity. We provide expert guidance during the installation process to guarantee proper setup and integration with your existing extrusion systems.

Our technical team is available to assist with troubleshooting and maintenance advice, helping to minimize downtime and maintain consistent product quality. Regular maintenance services are offered to inspect and service the screw barrel, ensuring it operates efficiently and effectively over time.

We also provide customized solutions and upgrades tailored to meet specific processing requirements, enhancing the versatility and productivity of your extrusion line. Replacement parts and components are readily available to facilitate quick repairs and reduce lead times.

Training sessions and detailed documentation are provided to empower your operators and maintenance personnel with the knowledge needed to handle routine care and identify potential issues early.

Through our dedicated support and service offerings, we aim to maximize the return on your investment in the Single Screw Extruder Screw Barrel and contribute to the success of your manufacturing operations.

Packing and Shipping:

Each Single Screw Extruder Screw Barrel is carefully packaged to ensure maximum protection during transit. The product is first wrapped in anti-rust paper and sealed in a plastic film to prevent moisture and corrosion. It is then securely placed in a custom-fitted wooden crate or reinforced cardboard box, cushioned with foam or other protective materials to absorb shocks and vibrations. The packaging is clearly labeled with handling instructions and product details to facilitate safe and efficient shipping.

For shipping, we use reputable freight carriers to guarantee timely and safe delivery. The shipment is tracked from our facility to the destination, ensuring full transparency and communication throughout the process. Whether shipped domestically or internationally, we comply with all packaging and shipping regulations to provide our customers with reliable and high-quality service.